favretto导轨磨床操作手册_04846

USER’S GUIDE 中英文操作手册

TU/P -2T TANGENTIAL and UNIVERSAL HEAD TU/P – 2T 周边磨头和万能磨头 SINUMERIK 840D 西门子840D 数控系统 USER’S GUIDE 操作手册

版本：January 2009

UNIT: FAVRETTO

Via Giovanni Agnelli 10 I - 10020 Riva presso Chieri - Torino 电话： +39-011-811.88.88 传真： +39-011-811.11.03

电子邮箱： service@favretto.fmtgroup.eu 网站： http://www.FAVRETTO.IT

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INDEX 目录

PRELIMINARY NOTES ........................................................................................................................ 5 首项附注 ............................................................................................................................................ 5 DESCRIPTION OF THE 810D-840D MENU .......................................................................................... 6 西门子810D – 840D菜单说明 ........................................................................................................... 6 PARAMETER SETTING ....................................................................................................................... 7 参数设置 ............................................................................................................................................ 7 WORKPIECE SKIM STORAGE ............................................................................................................. 8 工件加工位置存储 .............................................................................................................................. 8 DESCRIPTION OF THE USER MENU User ........................................................................................... 9 USER菜单说明................................................................................................................................... 9 CYCLE WITH PARTS DIMENSIONS –TANGENTIAL HEAD- ................................................................ 11 等工件尺寸的加工循环-周边磨头 ..................................................................................................... 11 DESCRIPTION OF THE PARAMETERS OF THE WORK CYCLE WITH WORKPIECE DIMENSIONS ....... 12 等工件尺寸的加工循环参数说明....................................................................................................... 12 DIAMOND DRESSING PARAMETERS ................................................................................................ 17 金刚石修整参数 ............................................................................................................................... 17 DESCRIPTION OF DIAMOND DRESSING PARAMETERS ................................................................... 18 金刚石修整器参数说明 ..................................................................................................................... 18 GAP ELIMINATION PARAMETERS .................................................................................................... 20 空隙消除参数（自动对刀） .............................................................................................................. 20 DESCRIPTION OF GAP ELIMINATION PARAMETERS ........................................................................ 21 空隙消除参数说明 ............................................................................................................................ 21 TABLE SKIMMING SAVE CYCLE ........................................................................................................ 22 工作台加工位置保存循环 ................................................................................................................. 22 DESCRIPTION OF THE TABLE SKIMMING SAVE PARAMETERS ........................................................ 23 工作台位置保存参数说明 ................................................................................................................. 23 CROWNIG CYCLE ............................................................................................................................. 24 凸面加工循环 ................................................................................................................................... 24 CROWNING PARAMETERS DESCRIPTION ........................................................................................ 25 凸面加工参数说明 ............................................................................................................................ 25 STEP-BY-STEP CYCLE - PASS CYCLE- PLUNGE CYCLE–TANGENTIAL HEAD- .................................... 26 周边磨头的步进式加工-连续式加工-切入式加工循环 ........................................................................ 26 DESCRIPTION OF THE PARAMETERS .............................................................................................. 27 参数说明 .......................................................................................................................................... 27 DIAMOND DRESSING PARAMETERS ................................................................................................ 32 金刚石修整器参数 ............................................................................................................................ 32 DESCRIPTION OF DIAMOND DRESSING PARAMETERS ................................................................... 33 金刚石修整器参数说明 ..................................................................................................................... 33 GAP ELIMINATION PARAMETERS .................................................................................................... 35 空隙消除参数 ................................................................................................................................... 35

—TU/P -2T CNC - 840D — USER MANUAL/操作说明书

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DESCRIPTION OF GAP ELIMINATION PARAMETERS ........................................................................ 36 空隙消除参数的说明 ........................................................................................................................ 36 CROWNING CYCLE .......................................................................................................................... 37 凸面加工循环 ................................................................................................................................... 37 CROWNING PARAMETERS DESCRIPTION ........................................................................................ 38 凸面加工参数说明 ............................................................................................................................ 38 MANUAL CYCLE –TANGENTIAL HEAD- ............................................................................................. 39 周边磨头的手动加工循环 ................................................................................................................. 39 DESCRIPTION OF THE MANUAL CYCLE PARAMETERS ..................................................................... 40 手动加工循环参数说明 ..................................................................................................................... 40 INITIAL DIAMOND DRESSING CYCLE –TANGENTIAL HEAD- ........................................................... 41 周边磨头初修整循环 ........................................................................................................................ 41 DESCRIPTION OF INITIAL DIAMOND DRESSING PARAMETERS ...................................................... 42 砂轮初修整参数说明 ........................................................................................................................ 42 STEP-BY-STEP CYCLE–PASS CYCLE–PLUNGE CYCLE-UNIVERSAL HEAD- ......................................... 43 万能磨头的步进式加工循环-连续式加工循环-切入式加工循环 .......................................................... 43 SELECTION OF THE CYCLE TYPE ..................................................................................................... 44 选择循环类型 ................................................................................................................................... 44 DESCRIPTION OF THE PARAMETERS .............................................................................................. 46 参数说明 .......................................................................................................................................... 46 DIAMOND DRESSING PARAMETERS ................................................................................................ 53 金刚石修整器参数 ............................................................................................................................ 53 DESCRIPTION OF THE DIAMOND DRESSING PARAMETERS ............................................................ 54 金刚石修整器修整参数说明 .............................................................................................................. 54 AIR GAP ELIMINATION PARAMETERS.............................................................................................. 56 空隙消除参数 ................................................................................................................................... 56 DESCRIPTION OF THE AIR GAP ELIMINATION PARAMETERS ......................................................... 57 空隙消除参数说明 ............................................................................................................................ 57 CROWNING CYCLE .......................................................................................................................... 58 凸面加工循环 ................................................................................................................................... 58 CROWNING PARAMETERS DESCRIPTION ........................................................................................ 59 凸面加工参数说明 ............................................................................................................................ 59 MANUAL CYCLE-UNIVERSAL HEAD- ................................................................................................. 60 万能磨头的手动加工循环 ................................................................................................................. 60 SELECTION OF THE TYPE OF MANUAL CYCLE ................................................................................. 61 选择手动加工循环类型 ..................................................................................................................... 61 DESCRIPTION OF MANUAL CYCLE PARAMETERS ............................................................................ 63 手动循环参数说明 ............................................................................................................................ 63 INITIAL DIAMOND DRESSING CYCLE –UNIVERSAL HEAD- .............................................................. 66 万能磨头砂轮的首次金刚石修整....................................................................................................... 66 DESCRIPTION OF INITIAL DIAMOND DRESSING PARAMETERS ...................................................... 67 首次金刚石修整砂轮的参数说明....................................................................................................... 67

—TU/P -2T CNC - 840D — USER MANUAL/操作说明书

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WHEEL MAGAZINE ........................................................................................................................... 68 砂轮库管理 ...................................................................................................................................... 68 DESCRIPTION OF WHEEL ICONS ..................................................................................................... 71 砂轮图标说明 ................................................................................................................................... 71 CYLINDRICAL WHEEL ...................................................................................................................... 72 柱形砂轮 .......................................................................................................................................... 72 CYLINDRICAL WHEEL PARAMETERS ................................................................................................ 73 柱形砂轮参数 ................................................................................................................................... 73 CONICAL WHEEL ............................................................................................................................. 74 锥形砂轮 .......................................................................................................................................... 74 CONICAL WHEEL PARAMETERS ....................................................................................................... 75 锥形砂轮参数 ................................................................................................................................... 75 BICONICAL GRINDING WHEEL ........................................................................................................ 76 双锥面砂轮 ...................................................................................................................................... 76 BICONICAL GRINDING WHEEL PARAMETERS .................................................................................. 77 双锥面砂轮参数 ............................................................................................................................... 77 CBN WHEEL ..................................................................................................................................... 79 CBN 砂轮 ......................................................................................................................................... 79 ISO GRINDING WHEEL .................................................................................................................... 80 ISO砂轮 .......................................................................................................................................... 80 ISO GRINDING WHEEL PARAMETERS .............................................................................................. 81 ISO 砂轮参数 ................................................................................................................................... 81 MACHINING OF A WORKPIECE WITHOUT STORAGE ....................................................................... 83 使用没有存储的程序加工零件 .......................................................................................................... 83 WORKPIECE MACHINING WITH STORAGE ...................................................................................... 84 使用存储好的程序加工零件 .............................................................................................................. 84 Example of part-program generated by the machine ....................................................................... 85 加工中的部分编程实例 ..................................................................................................................... 85 STORING A PROGRAM WITH MORE THAN ONE SURFACE ............................................................... 86 多于1个加工表面程序的存储 .......................................................................................................... 86 UTILITY PARAMETERS ..................................................................................................................... 87 公用参数 .......................................................................................................................................... 87 DESCRIPTION OF THE MACHINE PUSH-BUTTON PANEL ................................................................. 89 机床按钮面板说明 ............................................................................................................................ 89 DESCRIPTION OF ALARMS .............................................................................................................. 91 报警说明 .......................................................................................................................................... 91

—TU/P -2T CNC - 840D — USER MANUAL/操作说明书

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PRELIMINARY NOTES

首项附注

The below described machine tool have following configuration: 机床配置描述如下：

- Channel 1 (universal head management) - 通道1 （万能磨头管理）

- Channel 2 ( tangential head management ) - 通道2 （周边磨头管理）

- Y Axis (universal head transversal axis) managed in channel 1 - Y 轴（万能磨头的横轴）,被通道1管理

- Z Axis (universal head vertical axis ) managed in channel 1 - Z 轴（万能磨头的纵轴），被通道1管理

- B Axis (universal head revolving axis ) managed in channel 1 - B 轴（万能磨头旋转轴），被通道1管理

- U Axis (tangential head diamond dresser axis) managed in channel 2 - U 轴 （周边磨头金刚石修整器轴），被通道2管理

- V Axis (tangential head diamond dresser axis) managed in channel 2 - V 轴 （周边磨头金刚石修整器轴），被通道2管理

- Y2 Axis (tangential head transversal axis) managed in channel 2 - Y2 轴 （周边磨头纵轴），被通道2管理

- Z2 Axis (tangential head vertical axis) managed in channel 2 - Z2 轴 （周边磨头纵轴），被通道2管理

- U2 Axis ( tangential head diamond dresser axis ) managed in channel 2 - U2 轴 （周边磨头金刚石修整器轴），通道2管理

- V2 Axis ( tangential head diamond dresser axis ) managed in channel 2 - V2 轴 （周边磨头金刚石修整器轴），被通道2管理

- W Axis (gantry axis, which are 2 coupled engines for moving the mobile crossrail)

managed in channel 1. This axis must be synchronized at each switching on of machine. Perform the synchronization procedure described on page 85 before you move the crossrail!

- W 轴 （龙门轴，利用两台电机联动驱动横梁运动），被通道1控制。在驱动横梁前，此轴必须与机床系统同步，执行本手册85页所描述的同步程序。 - X Axis (hydraulic table axis) managed in both channels. - X 轴（液控工作台轴），两个通道控制。

During adjustment cycles performance, channel display is automatic.

Any program, also for the tangential head, must be selected and started in channel 1. 在调整循环特性时，自动显示通道。

任何编程，包括为周边磨头编程，都必须从通道1开始操作。

—TU/P -2T CNC - 840D — USER MANUAL/操作说明书 5

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DESCRIPTION OF THE 810D-840D MENU

西门子810D – 840D菜单说明

By pressing the MENU key on the SINUMERIK push-button panel, you access to different submenus.

在西门子控制板上按MENU 按钮，可以进入子菜单。 - PARAMETERS MENU 参数菜单

R parameters, setting data, tool calibrators, origin displacements, local and global variables are displayed.

To use the machine, you do not need to know this menu.

R 参数，数据设置，砂轮校准器，参考点位移，本地和全程变量的显示，机床正常操作时不需要了解这个菜单。

- PROGRAMS MENU 程序菜单

This menu enables the user programs and subprograms to be displayed and/or processed. As property of FAVRETTO S.p.A., fixed machining cycles are protected by password. The user management already contains a workpiece program called FAVRETTO where all the programs created by the machine operator are stored, and a program called ISO where all the ISO grinding wheels created by the user have to be stored.

此菜单中可以显示（运行中的）的程序或子程序。固定的加工循环归FAVRETTO.S.p.A公司所有，因此有密码保护。USER程序管理中包括一个FAVRETTO 工件程序，在这里保存着所有由机床操作者编制的程序，和一个ISO砂轮库。 - SERVICES MENU 服务菜单

In this menu, the data transmission is controlled by a series line and the software file (PLC-NC-MMC).

To use the machine, you do not need to know this menu.

此菜单中，软件（PLC-NC-MMC）控制数据的传输。机床正常操作时不需要了解这个菜单。 - DIAGNOSIS MENU 诊断菜单

This menu is for the maintenance personnel.

Here all the messages, the alarms on the machine, the PLC status and the axes service page are displayed.

此菜单只能由维修人员操作。

此菜单包含了所有机床的信息，报警，PLC状态和轴的保养记录 - STARTING MENU 开始菜单

This menu is for FAVRETTO or SIEMENS personnel. 此菜单只能由FAVRETTO 或西门子的专业人员操作。 - USER MENU 用户菜单

Graphic menu to support the machine programming, developed by FAVRETTO.

This menu allows the operator to set all the parameters on the desired machining fast and to save working cycles.

FAVRETTO 公司开发的图像界面，有助于更好的理解和操作机床。 该菜单允许操作者快速设定理想的加工参数并保存加工循环。

For further information on these menus, user menu excluded, please refer to Siemens manual.

如需了解更详细的信息，请参看西门子系统使用说明

—TU/P -2T CNC - 840D — USER MANUAL/操作说明书

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PARAMETER SETTING

参数设置

To move the cursor between the fields, use the up / down arrow keys or the Enter key; do not use other keys for this purpose.

As soon as a figure is digitised, the red background highlighted Datum value is deleted. By using the Enter key or the down arrow-key, the set value is stored.

By entering a letter or a sign different from “-“ or “.” during these data input, the message \"NOT CORRECT !\" will be displayed and the edited Datum will be zeroed. So, move the cursor on the wrong Datum and enter a valid value.

If the operator enters a value out of the min./max. limits, an alarm will appear at program starting describing the wrong parameter.

By entering a number having two decimal points, a RUNTIME ERROR will appear and the machine will have to be shut down.

如果在几个菜单之间设置参数，使用向上/向下箭头或ENTER键来移动光标，不要使用其它按键，当输入的数据确认后，数据值上的红色高亮颜色会消失。 使用ENTER键或向下箭头可以保存设定值

如果在输入数据时输入的字符中有“-” 或“.”，会显示 “not correct! ”的错误信息并且被编辑的位置会被清零。所以，输入字符或数据时注意一定要输入有效值。

如果操作者输入的值不在最大、最小值范围内，在程序启动时会出现警报，显示参数错误信息。

如果输入的数字有两个小数点，那么就会出现RUNTIME ERROR错误信息，机床会停止。

—TU/P -2T CNC - 840D — USER MANUAL/操作说明书 7

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WORKPIECE SKIM STORAGE

工件加工位置存储

To store the axes machining dimensions, proceed as it follows: Position the control on JOG mode.

Move the wanted axis up to the desired position by using the \"+\" or \"-\" push-buttons or the electronic hand wheel.

Now, press the vertical push-button relating the wanted axis.

The push-button will light on for approx. 0.5 seconds, to indicate the storage has occurred. If the storing dimensions for Y or V axes are exchanged, the program will launch an alarm. These values will remain unchanged until these push-buttons are pressed again.

During a plunge cycle storage, the Y axis dedicated push-button will be only one in order to avoid storage errors.

During the manual machining, the plunge cycle can be obtained by storing the Y axis dimensions on the same position.

When using the universal head the B axis must be memorized first. 保存轴的加工位置步骤如下：

将系统调到手动模式下， 使用+、-按钮或手轮将目标轴移动到指定位置。 现在，按目标轴相关的垂直位置记忆按钮 按钮将亮大约0.5秒，显示参数已经保存。

如果Y轴或V轴的保存尺寸交换，程序就会发出警报。

这些值在按钮再次被按下之间将保持不变。再切入循环中，Y轴只有一个专用按钮以避免保存错误。

在手动加工中，Y轴方向保存一个与起始位置相同的参数时（Y轴位置不动），机床会执行切入式加工。 使用万能磨头时，必须先记忆B轴的位置。

After saving, the buttons will change colour to confirm this operation: 保存后，按钮的颜色会发生变化以确定此次操作生效。

These values will remain unchanged until these push-buttons are pressed again. 再次按下这些按钮之前，相应的数值保持不变。

—TU/P -2T CNC - 840D — USER MANUAL/操作说明书

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DESCRIPTION OF THE USER MENU User

USER菜单说明

By pressing the User key, you enter to pic- 1 按下user 键，进入图一。

图-1

This page allows the operator to select the type of desired cycle or to change the grinding wheel parameters.

操作者可以在本页中选择期望的加工循环类型、也可以更改砂轮参数。

By pressing the key, you access machining of a cycle with workpiece dimensions referred to table zero ( tangential head ).

按此键进入周边磨头从工作台0平面算起的等工件尺寸的加工循环。

By pressing the key, you access to a step by step or pass or plunge cycle machining. (Tangential head)

按此键进入周边磨头的步进式、连续式或切入式加工循环命令。

—TU/P -2T CNC - 840D — USER MANUAL/操作说明书

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By pressing the key, you access to a step-by-step,pass or plunge cycle machining, with manual increments set by the machine operator through the hand wheel and diamond dressing executable only through push-button. ( tangential head )

按此键，进入由操作者通过手轮手动进刀的步进式循环、连续式或切入式循环加工，金刚石修整器的进给动作只能通过按钮控制。（周边磨头）

By pressing the key, you access to the initial grinding wheel diamond dressing. ( tangential head )

按此键，可以进入砂轮初修整参数界面（周边磨头）.

By pressing the key, you access to a step by step or pass or plunge cycle machining. ( universal head )

按此键可以进入步进式、连续式或切入式加工循环参数界面（万能磨头）.

By pressing the key, you access to a step-by-step, pass or plunge cycle

machining, with manual increments set by the machine operator through the hand wheel and diamond dressing executable only through push-button. ( universal head ).

按此键，进入由操作者通过手轮手动进给的步进式循环、连续式或切入式循环加工，金刚石修整器的进给动作只能通过按钮控制。（万能磨头）

By pressing the key, you access to the initial grinding wheel diamond dressing. ( tangential head ).

按此键可以进入砂轮初修整界面（周边磨头） By pressing the

按此键进入砂轮参数界面

key, you access to the grinding wheel parameters

By pressing the key , si accede alla tabella dei tempi di lavorazione. 按按键 , 进入循环时间查看界面。

—TU/P -2T CNC - 840D — USER MANUAL/操作说明书 10

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CYCLE WITH PARTS DIMENSIONS –TANGENTIAL HEAD-

等工件尺寸的加工循环-周边磨头

图-2

Pressing the key accesses the diamond dressing parameters for the jog or pass cycles

按此键进入金刚石修整器的手动或连续式加工循环参数界面

Pressing the key accesses the gap elimination parameters. 按此键进入空隙消除参数界面

Pressing the key, accesses the zero-table save program. 按此键进入工作台零平面参数保存界面

Pressing the key, si accede ai parametri del ciclo con rib centina idraulica. 按此键进入凸面加工参数界面

—TU/P -2T CNC - 840D — USER MANUAL/操作说明书

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DESCRIPTION OF THE PARAMETERS OF THE WORK CYCLE WITH

WORKPIECE DIMENSIONS 等工件尺寸的加工循环参数说明

-Datum（位置） 1

Rough workpiece dimension expressed in mm

Values : min = greater than Datum 2 max. = Software stop 工件的粗加工尺寸（mm）

值：最小=大于位置2的数值；最大=软件限制 -Datum（位置） 2

Finished workpiece dimension expressed in mm Values : min= 0.001 max. = less than Datum 1

精加工工件尺寸（mm）, 值：最小=0.001 最大=小于1位置数值 -Datum（位置） 3

Work increment during roughing expressed in mm Values : min= 0.001 max. = 0.1

粗加工时的进刀量（mm）。值：最小=0.001；最大=0.1 -Datum（位置） 4

Frequency of the work increment

If set to 0 the work increment will take place at each reversal of the head (Y axis) If set to 1 the work increment will take place at each rear reversal of the head If set to 2 the work increment will take place at each front reversal of the head If set to 3 a cycle with multiple plunges is performed, that is:

Roughing stage with a cycle of consecutive plunges up to desired finish level, the number of plunges depends on grinding wheel width and on workpiece width, plunge width is automatically calculated by the machine.

Activation of cut in the air, when present, at the start of each single plunge (with this operation machining time is significantly reduced).

Jog semi-finish stage or continuous semi-finish stage without increases to recuperate roughing debris.

Conventional finish stage. Values: min= 0 max. = 3 进刀方式设定

如果输入0，程序自动在每次Y2轴换向的时候进刀。 如果输入1，程序自动在每次Y2轴末端换向时进刀。 如果输入2，程序自动在每次Y2轴前端换向时进刀。 如果输入3，程序在多次切入式加工循环时进刀：

连续切入式粗加工至期望尺寸，砂轮在工件上的宽度决定切入循环的次数，机床自动计算切入宽度。

机床会在每次空切时（每次切入式加工结束时）进刀，这样可以有效缩短机床的加工时间。 值：最小=0；最大=3 -Datum（位置） 5

Wheel peripheral speed during roughing expressed in m/sec Values : min= 10 max. = 45

砂轮粗加工时的线速度（m/sec）。值：最小=10；最大=45 -Datum（位置） 6

Table speed during roughing expressed in m/min

—TU/P -2T CNC - 840D — USER MANUAL/操作说明书

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Values : min= 1 max. = 40

粗加工时工作台的进给速度（m/min）。值：最小1；最大=40 -Datum（位置） 7

Cross axis job during roughing expressed in mm Values : min= 0 max. = wheel width / 2

Entering 0 in this value, continuous machining is activated

粗加工时横轴的进给量（mm）。值：最小=0；最大=砂轮宽度/2 输入0时连续加工。 -Datum（位置） 8

Cross axis speed during roughing expressed in mm/min. Values : min=10 max. = 5000

This parameter is not significant during jog machining as the Y axis will move at maximum speed.

粗加工时砂轮横向进给速度（mm/min）。值：最小=10；最大=5000 手动操作时此参数无效，砂轮会以最大速度在Y轴方向移动。 -Datum（位置） 9

Material to be removed during finishing expressed in mm. Values : min=0.001 max. = total material to be ground Entering 0 in this field finishing is deactivated.

Entering the same value of total machining allowance, a complete finishing cycle is activated. 精加工时的磨削量（mm）。值：最小=0.001；最大=材料的最大磨削尺寸 此处输入0时无效，输入总加工量，全部执行精加工循环。 -Datum（位置） 10

Work increment during finishing expressed in mm Values : min= 0.001 max. = 0.1

精加工时的进刀量（mm）。值：最小=0.001；最大=0.1 -Datum（位置） 11

Wheel peripheral speed during finishing expressed in m/sec Values : min= 10 max. = 45

精加工时砂轮线速度（m/sec）。值：最小=10；最大=45 -Datum（位置） 12

Table speed during finishing expressed in m/min Values : min= 1 max. = 40

精加工时工作台速度（m/min）。值：最小=1；最大=40 -Datum（位置） 13

Cross axis jog during finishing expressed in mm Values : min= 0 max. = wheel width / 3

Entering 0 in this value continuous machining is activated

精加工时砂轮横轴方向的步进量（mm）。值：最小=0；最大=砂轮宽的1/3 输入0时砂轮恒速连续磨削。 -Datum（位置） 14

Cross axis speed during finishing expressed in mm/min. Values : min=10 max. = 5000

This parameter is not significant during jog machining as the Y axis will move at maximum speed.

精加工时砂轮在横轴的步进速度（mm/min）。值：最小=10；最大=5000 手动操作时此参数无效，砂轮会以最大速度在Y轴方向移动。

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-Datum（位置） 15

Nr. of spark-out passes at the end of roughing Values : min= 0 max. = 999

粗磨后的光刀次数。值：最小=0；最大=999 -Datum（位置） 16

Nr. of spark-out passes at the end of finishing Values : min= 0 max. = 999

精磨后的光刀次数。值：最小0；最大=999 -Datum（位置） 17

Spark-out pass enable.

During plunge cycle you can enable, with this parameter, a movement of the translation axis during spark-out cycle. The value entered here will correspond to the translation value of Y2 axis.

This function improves superficial quality.

N.B. make sure you set a value that stops collision with particulars of the machined workpiece or of any equipment present on the machine. Values: min= 0 max. = non definito. 启用连续光刀

切入式加工循环时可以使用，此参数可以激活光刀时平移轴的运动。输入到此处的值要与Y2轴的平移量相符。此功能可以提高表面加工质量。

注意：确保此处的值不会与特殊工件的加工或机床上的设备相冲突。 值：最小=0；最大=没有定义 -Datum（位置） 18

Wheel peripheral speed during sp-out expressed in m/sec Values : min= 10 max. = 45

光刀时砂轮的线速度（m/sec）。值：最小=10；最大=45 -Datum（位置） 19

Table speed during spark-out expressed in m/min Values : min= 1 max. = 40

光刀时工作台的速度（m/min）。值：最小=1；最大=40 -Datum（位置） 20

Cross axis jog during spark-out expressed in mm Values : min= 0 max. = wheel width / 3

Entering 0 in this value continuous machining is activated

光刀时砂轮横轴的步进量（mm）。值：最小=0;最大=砂轮宽度的1/3 输入0时连续加工 -Datum（位置） 21

Cross axis speed during spark-out expressed in mm/min. Values : min=10 max. = 5000

This parameter is not significant during jog machine as the Y axis will move at maximum speed.

光刀时砂轮横向步进速度（mm/min）。值：最小=10；最大=5000. 手动操作时此参数无效，砂轮会以最大速度在Y轴方向移动。 -Datum（位置） 22

Z2 axis lift at end of cycle expressed in mm

Lift means the movement in relation to the current workpiece skimming dimension. Values : min= 0 max. = Software stop

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循环结束时， Z2轴的提升量（退刀量）(mm).

此提升量指相对于当前工件切削点的运动量。值：最小=0；最大=软件限制 -Datum（位置） 23

Y2 axis displacement at end of cycle expressed in mm

Displacement means the positive movement of the Y2 axis in relation to the rear reversal position.

Values : min= 0 max. = Software stop

循环结束时， Y2轴的位移量（退刀量）(mm)。

此位移量指相对于砂轮换向点的位移量。值：最小=0；最大=软件限制 -Datum（位置） 24 Nr. of wheel to be used. Values : min= 1 max. =50

Entering the wheel number, the graphics display the type of the diamond dressing saved

previously. If the value does not correspond to a wheel present in the magazine, the icon will remain empty.

当前使用中的砂轮号。值：最小=1；最大=50

输入砂轮编号，就会显示先前保存的砂轮修整方式。

如果编号与当前砂轮库中砂轮不对应，那么图标位置是空的。 -Datum（位置） 25

Enabling of manual machining at end of cycle

Enabling this parameter at the end of the cycle the machine will stop and ask the operator to confirm whether machining is to be continued with increments from the electronic handwheel. By entering value 2 the handwheel will be activated at start of cycle like a kind of manual cut in the air, once reached grinding wheel->workpiece contact press end of cycle button to perform machining of the set machine allowance. Press Start to confirm or Reset to cancel. Values: min=0 disabled max. =2 enabled 循环结束时启动手动加工

循环结束时启动这个参数，机床将会停止并且询问操作者是否使用手轮继续进刀。

输入值2时，手轮在启动循环时就开始动作，手动控制进给量，一旦砂轮接触到工件时，按循环结束键，按照设定好的加工余量执行加工。

按Start确认，按reset 取消。 值：最小=0 停止； 最大=2 启动。 -Datum（位置） 26

Enabling of the gap elimination function.

This function makes it possible to enable, where present, the gap elimination device that speed up machining of parts in series. There are 2 machining methods: 0= Gap elimination disabled

2= Gap elimination enabled in absolute mode.

Once the instrument has detected wheel ->workpiece contact, the machine will remove the amount of material remaining at the skimming performed.

This option makes it possible to obtain parts in series finished with the height regardless of the height of the rough workpiece. Values : min=0 max. =2 空隙消除功能（自动对刀）

操作者可以在这里启动空隙消除设备，此功能可以加速连续加工。 共有2中加工方式：

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0=取消空隙消除功能

2=启动绝对空隙消除功能，一旦砂轮与工件接触，机床将会开始切除设定好的切削量。此功能可以保证连续加工时成品工件的高度相等。 值：最小=0；最大=2 -Datum（位置） 27

Enabling of automatic balancer.

This Datum enables, where present, automatic balancing of the wheel at the start of the cycle and after each diamond dressing.

Values: min=0 disabled max. =1 enabled 砂轮的自动平衡装置

此装置可以在循环开始时和每次修整砂轮后自动平衡砂轮。值：最大=0 取消；最小=1 启动。 -Datum（位置） 28

Crowning machining enable.

By entering the desired arrow value, crown machining (optional) is activated.

By entering a positive value you obtain a convex workpiece, by entering a negative value you obtain a concave workpiece. 凸型工件加工

输入相应的值，启动凸型加工。

输入一个正值，可以加工凸型工件，输入一个负值，可以加工凹形零件。 -Datum（位置） 29

Work range expressed in mm.

This Datum sets the value of jog machining or pass machining. The sign of this Datum sets work direction. 加工范围(mm)

此处可以设置可以实现步进式加工或连续加工。 此处数值的正负值确定了加工方向。

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DIAMOND DRESSING PARAMETERS

金刚石修整参数

图-3

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DESCRIPTION OF DIAMOND DRESSING PARAMETERS

金刚石修整器参数说明

-Datum（位置） 1

Z2 axis lift for the diamond dressing phase expressed in mm. Values : min= 0 max. = Software stop 金刚石修整器Z2轴提升量（mm） 值：最小=0；最大=软件限制 -Datum（位置） 2

Increment of the diamond on the wheel during the roughing diamond dressing expressed in mm. Values : min= 0.001 max. = 0.1

砂轮粗修整时的修整量（mm）。值：最小=0.001；最大=0.1 -Datum（位置） 3

Nr. diamond dressing cycles during roughing Values : min= 0 max. = 999

砂轮粗修整时金刚石修整器的修整次数。值：最小=0；最大=999 -Datum（位置） 4

Material to be removed during roughing to call the diamond dressing expressed in mm.

Entering a value with negative sign, diamond dressing will be excluded at the start of the cycle while complying subsequently with the. Values : min= -9.999 max. = 9.999

粗加工时工件的磨削量，用此磨削量来控制砂轮的修整频率。（mm）。

输入负值，加工循环开始前不执行砂轮修整。值：最小=-9.999；最大=9.999 -Datum（位置） 5

Velocità asse Y2 durante la diamantatura in sgrossatura espressa in mm/min. Valori : min=10 max= 5000

砂轮修整时金刚石修整器的横向进给速度（mm/min）。值：最小=10；最大=5000 -Datum（位置） 6

Wheel wear recovery during roughing expressed in mm

Entering a value above 0 in this parameter, on return from diamond dressing, the material removed from the wheel will not be recovered entirely but will be subtracted from the value set here.

This procedure avoids high level removal caused by any wear on the wheel Values: min= 0 max. = 9.999 砂轮粗修整时的磨损补偿量（mm）

输入一个大于0的数时，修整后的砂轮，从砂轮表面修去的尺寸不会完全补偿，而是从这里设置的数值中减去。

此程序避免由于砂轮磨损量导致的吃刀量过大。值：最小=0；最大=9.999 -Datum（位置） 7

Increment of the diamond on the wheel during finishing diamond dressing expressed in mm. Values : min= 0.001 max. = 0.1

砂轮精修整时的进刀量（mm）。值：最小=0.001；最大=0.1 -Datum（位置） 8

Nr. diamond dressing cycles during finishing Values : min= 0 max. = 999

砂轮粗修整时金刚石修整器修整次数。值：最小=0；最大=999 -Datum（位置） 9

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Material to be removed during finishing to call diamond dressing expressed in mm. Values : min= 0.001 max. = 9.999

精加工时工件的磨削量，用此磨削量来控制砂轮的修整频率。（mm）。 值：最小=-9.999；最大=9.999 -Datum（位置） 10

Axis speed during finishing diamond dressing expressed in mm/min. Values: min=10 max=5000

砂轮精修整时金刚石修整器的横向进给速度（mm/min）。值：最小=10；最大=5000 -Datum（位置） 11

Wheel wear recovery during finishing expressed in mm

Entering a value above 0 in this parameter, on return from diamond dressing, the material removed from the wheel will not be recovered entirely，but will be subtracted from the value set here.

This procedure avoids high level removal caused by any wear on the wheel Values : min= 0 max. = 9.999 砂轮精修整时的磨损补偿量（mm）

输入一个大于0的数时，修整后的砂轮，从砂轮表面修去的尺寸不会完全补偿，而是从这里设置的数值中减去。

此程序避免由于砂轮磨损量导致的吃刀量过大。值：最小=0；最大=9.999 -Datum（位置） 12

Wheel peripheral speed in diamond dressing expressed in m/sec Values : min= 10 max. = 45.

修整砂轮时砂轮的线速度（m/sec）。值：最小=10；最大=45

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GAP ELIMINATION PARAMETERS

空隙消除参数（自动对刀）

These parameters are not significant if machining is not activated with gap elimination in the main page.

如果主页中没用使用空隙消除功能加工工件，那么此页中的参数将不被调用。

图-4

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DESCRIPTION OF GAP ELIMINATION PARAMETERS

空隙消除参数说明

-Datum（位置） 1

Z2 axis lift with gap elimination active

This parameter permits a safety lift from initial skimming to permit searching for the workpiece. Values : min=0 max. =Software stop 执行空隙消除功能时Z2轴的提升量。

为了安全，初加工时砂轮提升一个安全高度，然后去探寻工件。 值：最小=0；最大=软件限制 -Datum（位置） 2

Wheel ->workpiece contact search speed Z2 axis in mm/min

Reducing this parameter, a slower but more accurate search is obtained; increasing this parameter, a faster but less accurate search is obtained. Values : min=0.1 max. =10mm

砂轮探寻工件的Z2轴进给速度（mm/min）.

此值越小，进给速度越慢，探寻也越精确；相反此值越大，进给速度越快，探寻越不精确 值：最小=0.1；最小=10 -Datum（位置） 3

Operating threshold for wheel – workpiece touch.

Percentage of wheel motor power absorption for the wheel – workpiece contact signal to trigger.

This value is incremental compared to the wheel power at RPM range. Values: min=0.1 max. =9.9 砂轮与工件接触的操作临界值

砂轮与工件接触时砂轮功率消耗产生的百分比信号传送给触发器。此值的增大即为砂轮功率在接触时转速上的变化。值：最小=0.1；最大=9.9 -Datum（位置） 4

Collision alarm trigger threshold

Percentage of wheel motor power absorption for the wheel – workpiece collision signal to trigger. This value is the percentage of absolute power of the motor. Tripping of this signal causes an emergency stop. 触发器碰撞警告的临界值（触发值）。

砂轮与工件接触时砂轮功率消耗产生的百分比信号传送给触发器。此值为砂轮电机的绝对功率损失比。触发此信号会导致紧急停机。 -Datum（位置） 5

Y2 axis position of displacement for wheel ->workpiece search.

This parameter defines the position of Y axis respect to the starting point for the search of the grinding wheel->workpiece contact, always enter a positive value. Values: min=0 max. = Work range 砂轮探寻工件的时候Y2轴的移动范围。

此参数定义搜寻砂轮与工件接触点的Y轴搜寻范围。只能输入正值。 值：最小=0；最大=加工范围

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TABLE SKIMMING SAVE CYCLE

工作台加工位置保存循环

图-5

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DESCRIPTION OF THE TABLE SKIMMING SAVE PARAMETERS

工作台位置保存参数说明

-Datum（位置） 1

No. of the wheel to be used. Values : min= 1 max. =50

Entering the number of the wheel, the graphics display the type of the diamond dressing saved previously.

If the value does not correspond to a wheel present in the magazine the icon will remain empty.

当前使用中的砂轮号。值：最小=1；最大=50

输入砂轮编号，就会显示先前保存的砂轮修整方式。

如果编号与当前砂轮库中砂轮不对应，那么图标位置是空的。 -Datum（位置） 2

Table position offset in mm

This parameter permits correction of the skimming position saved

Pressing the key of this page, the position of the Z2 axis is saved which will serve as reference point for the rough workpiece and finished workpiece dimensions. 工作台位置设定（mm）：

此参数保证工作台保存的正确加工位置

按此页的此按钮，保存Z2轴方向的位置，此位置将作为粗加工工件的参考点。

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CROWNIG CYCLE 凸面加工循环

图-6

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CROWNING PARAMETERS DESCRIPTION

凸面加工参数说明

-Datum（位置） 1

No. consecutive crowning.

This parameter allows crowning machining of more pieces in line. Values: min =1 max4 多个凸面加工时工件的数量

此参数为加工多个线性排列凸面工件的数量。值：最小=1；最大=4 Datum（位置） 2

Workpiece length expressed in mm.

To perform line machining workpieces of the same length are necessary. Value: min=0.1 max. = workpiece length 凸型工件加工长度（mm）。

执行多个工件等长加工。值：最小=0.1；最大=工件长度 -Datum（位置） 3

Centre distance between workpieces.

As for Datum 2 there must be the same centre distance between the various workpieces. Value: min=0.1 max = table length 工件的中心距

工件之间的中心距必须相等。值：最小=0.1；最大=工作台宽度 -Datum（位置） 4

Circular crowning selection – linear interpolation.

By entering value 1 crowning with the radius formula will be performed, entering value 2 a linear interpolation will be performed.

The icon will look like this if you set 1, while it will look like this if you set 2

Values: min=1 max = 2

N.B. To perform multiple crowning you must respect the following rule:

(Table work range + R117 ) > [(no.workpieces -1 * centre distance) + workpiece length] in which work range is the difference between the two table inversions and R117 is the corrector for crowning start.

Otherwise the “Crowning not possible” alarm will appear 选择工件的加工类型、凸面-线性插补的斜面

键入1时，执行圆型凸面加工值：最小=1；最大=2

；输入2时，执行线性插补斜面加工。

注意:多个凸面加工时必须遵守下列规则：

（工作台加工范围+R117）> 【（工件数量-1）×中心距+工件长度】。

工作台反向时加工范围是不同的，R117在凸面加工循环开始时自动修正。否则会出现“凸面无法加工”的报警。

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STEP-BY-STEP CYCLE - PASS CYCLE- PLUNGE CYCLE–TANGENTIAL

HEAD-

周边磨头的步进式加工-连续式加工-切入式加工循环

图-7

By pressing the key on this page, you access to the diamond dressing parameters for the step-by-step or pass cycle.

按此键，可以进入砂轮步进式、连续式修整参数界面。

By pressing the key on this page, you access to air gap elimination parameters. 按此键，可以进入空隙消除参数界面。

By pressing the si accede ai parametri inerenti all’opzione “ rib centina”. 按此键可以进入凸面参数界面

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DESCRIPTION OF THE PARAMETERS

参数说明

-Datum（位置） 1

Total stock to be removed, in mm Values: min = 0.001 max. = 9.999

粗加工时的总磨削量（mm）。值：最小=0.001；最大=9.999 -Datum（位置） 2

Programmable increment during roughing cycle, in mm Values: min = 0.001 max. = 0.1

粗磨时砂轮的进刀量。值：最小=0.001；最大=0.1 -Datum（位置） 3

Programmable increment frequency

If set to 0, the programmable increment will occur at each spindle reverse (axis Y2) If set to 1, the programmable increment will occur at each spindle rear reverse If set to 2, the programmable increment will occur at each spindle front reverse Values: min = 0 max. = 2 进刀方式设定

如果输入0，程序自动在每次Y2轴换向的时候进刀。 如果输入1，程序自动在每次Y2轴末端换向时进刀。 如果输入2，程序自动在每次Y2轴前端换向时进刀。 值：最小=0；最大=2 -Datum（位置） 4

Grinding wheel surface speed during roughing cycle, in m/sec Values: min = 10 max. = 45

粗加工时砂轮线速度（mm）。值：最小=10；最大=45 -Datum（位置） 5

Table speed during roughing cycle, in m/min Values: min = 1 max. = 40

粗加工时工作台速度（m/min）。值：最小=1；最大=40 -Datum（位置） 6

Cross axis trip during roughing cycle, in mm Values: min= 0 max. = wheel width / 2

By entering 0 in this value, the infinitely variable machining is activated 粗加工时砂轮横向步进量（mm）。值：最小=0；最大=砂轮宽度的一半 -Datum（位置） 7

Cross axis speed during roughing cycle, in mm/min. Values: min=10 max. = 5000

This parameter is not important during the step-by-step machining as Y2 axis will move at max. speed.

粗加工时横轴进给速度（mm/min）。值：最小=10；最大=5000 手动操作时此参数无效，砂轮会以最大速度在Y2轴方向移动。 -Datum（位置） 8

Material to be removed during finish cycle, in mm.

Values: min=0.001 max. = total material to be ground

By entering 0 in this field, the finish machining is deactivated.

By entering the same value for total stock, a complete finish cycle is enabled.

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精加工时的磨削量（mm）。值：最小=0.001；最大=工件的最大磨削量 这里输入0时，精加工无效，输入最大磨削量时，可实现全精加工动作。 -Datum（位置） 9

Programmable increment during finish cycle, in mm Values: min = 0.001 max. = 0.1

精加工时的进刀量(mm)。值：最小=0.001；最大=0.1 -Datum（位置） 10

Grinding wheel surface speed during finish cycle, in m/sec Values: min = 10 max. = 45

精加工时砂轮线速度（m/sec）.值：最小=10；最大=45 -Datum（位置） 11

Table speed during finish cycle, in m/min Values: min = 1 max. = 40

精加工时的工作台速度（m/min）.值：最小=1；最大=40 -Datum（位置） 12

Cross axis trip during finish cycle, in mm Values: min= 0 max. = wheel width / 3

By entering 0 in this value, the infinitely variable machining is activated 精加工时横轴步进量（mm）。值:最小=0；最大=砂轮宽度的三分之一 -Datum（位置） 13

Cross axis speed during finish cycle, in mm/min. Values: min=10 max. = 5000

This parameter is not important during the step-by-step machining as Y axis will move at max. speed.

精加工时横轴步进速度（mm/min）。值：最小=10；最大=5000 手动操作时此参数无效，砂轮会以最大速度在Y轴方向移动。 -Datum（位置） 14

No. of spark-outs after roughing cycle Values: min= 0 max. = 999

粗加工时的光刀次数。值：最小=0；最大=999 -Datum（位置） 15

No. of spark-outs after finish cycle Values: min= 0 max. = 999

精加工后的光刀次数。值：最小=0；最大=999 -Datum（位置） 16 Pass spark-out enable.

During plunge cycle performance it possible to enable, with this parameter, a movement of he transversal axis during spark-out cycle. The value entered here will correspond to Y2 axis translation value.

This function improves superficial quality.

N.B. make sure you set a value that stops collision with particulars of the machined workpiece or of any equipment present on the machine. Values: min= 0 max. = not defined. 连续光刀启用

切入式加工循环时可以使用，此参数可以激活光刀时平移轴的运动。输入到此处的值要与Y2轴的平移量相符。此功能可以提高表面加工质量。

注意：确保此处的值不会与特殊工件的加工或机床上的设备相冲突。

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值：最小=0；最大=没有定义 -Datum（位置） 17

Grinding wheel surface speed during spark-out, in m/sec Values: min= 10 max. = 45

光刀时砂轮线速度（m/sec）.值：最小=10；最大=45 -Datum（位置） 18

Table speed during spark-out, in m/min Values: min= 1 max. = 40

光刀时工作台速度（m/min）。值：最小=1；最大=40 -Datum（位置） 19

Cross axis trip during spark-out, in mm Values: min= 0 max. = wheel width / 3

By entering 0 in this value, the infinitely variable machining is activated 光刀时横轴步进量（mm）。值：最小=0；最大=砂轮宽度的三分之一。 输入0时，启动连续加工动作。 -Datum（位置） 20

Cross axis speed during spark-out, in mm/min. Values: min=10 max. = 5000

This parameter is not important during the step-by-step machining as Y axis will move at max. speed.

光刀时横轴步进速度（mm/min）.值：最小=10；最大=5000 手动操作时此参数无效，砂轮会以最大速度在Y轴方向移动 -Datum（位置） 21

Z2 axis rise at cycle end, in mm

By rise we mean the displacement compared to the actual workpiece skim dimension. Values: min= 0 max. = Software stroke end 加工循环结束时砂轮在Z2轴的退刀量（mm）。

此退刀量是相对于实际工件加工位置。值：最小=0；最大=软件限制 -Datum（位置） 22

Y2 axis displacement at cycle end, in mm

By displacement we mean the Y2 axis positive movement compared to the rear reverse dimension.

Values: min= 0 max. = Software stroke end。 加工循环结束时砂轮在Y2轴的退刀量（mm）。

此退刀量是相对于砂轮反向点位置。值：最小=0；最大=软件限制 -Datum（位置） 23

No. of wheel to be used. Values: min= 1 max. =50

By entering the grinding wheel number, the graphics displays the previously stored type of diamond dressing. If the value does not correspond to any grinding wheels in the warehouse, the icon will remain empty.

当前使用中的砂轮号。值：最小=1；最大=50

输入砂轮编号，就会显示先前保存的砂轮修整方式。

如果编号与当前砂轮库中砂轮不对应，那么图标位置是空的。 -Datum（位置） 24

Manual machining enable at cycle end

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By enabling this parameter at the end of the cycle, the machine will stop and ask the operator for confirmation to go on machining with increments given by the electronic hand wheel.

By entering value 2 the handwheel will be activate at start of cycle like a kind of manual cut in the air, once reached grinding wheel->workpiece contact press end of cycle button. Press Start to confirm or Reset to cancel.

It is not possible to activate this option during the crowning cycle machining. Values: min=0 disabled max. =2 enabled 循环结束后的手轮控制

加工循环结束后激活此参数，机床就会停止，然后询问操作者是否使用手轮进刀方式继续进刀。输入2时，手轮进刀功能会在加工循环开始前激活，此时手动对刀，一旦砂轮与工件接触，按下循环结束按钮。 按Start 确认，按Reset 取消。 -Datum（位置） 25

Air gap elimination enable.

This feature allows the operator to enable the air gap elimination device, if present, which accelerates the series machining. There are three machining methods: 0= Air gap elimination disabled

1= Air gap elimination enabled incrementally.

Once the tool has detected the wheel ->workpiece contact, the machine will remove the set quantity of stock from that point.

2= Air gap elimination enabled absolutely.

Once the tool has detected the wheel ->workpiece contact, the machine will remove the quantity of material remaining against the skim performed. This option makes it possible to obtain finished series workpieces having the same height, regardless of the blank height. Values: min=0 max. =2 启用空隙消除功能

操作者可以在这里启动空隙消除设备，此功能可以快速连续加工。 共有3中加工方式： 0=取消空隙消除功能

1=部分激活空隙消除功能，一旦砂轮与工件接触，机床将会以此点为基准开始切削设定好的切削量。

2=启动绝对空隙消除功能，一旦砂轮与工件接触，机床将会开始切除设定好的切削量。此功能可以保证连续加工时成品工件的高度相等。 值：最小=0；最大=2 -Datum（位置） 26

Automatic balancer enable.

This Datum enables, if present, the grinding wheel automatic balancing at the beginning of the cycle and after each diamond dressing. Values: min=0 disabled max. =1 enabled 全自动砂轮平衡启用

如果激活此位置，砂轮将会在每次循环启动前和每次修整后自动完成配平。 值：最小=0 取消；最大=1 激活 -Datum（位置） 27

Crowning machining enable

By entering the desired arrow value in this field, the crowning machining (optional) is activated.

By entering a positive value, the workpiece will be convex, while by entering a negative

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value, the workpiece will be concave.

To optimise the curve, 4 correction parameters have been calculated.

Parameter R117= correction of the starting point for calculating the table axis crowning. Parameter R118= correction of the ending point for calculating the table axis crowning. Parameter R119= correction of the vertical axis crowning arrow.

Parameter R121=1 crowning calculation through the formula of the uniformly loaded rail Parameter R121=2 crowning calculation through the radius formula. Values: min=0 max. = not defined. 启用凸面加工功能

此框中输入期望的凸值，系统就会执行凸面加工动作。如果输入正值，执行凸面加工；如果输入负值，执行凹面加工。

为了优化曲面加工，系统计算出4个修正参数： 参数R117=修正凸面加工时工作台轴（X轴）起点 参数R118=修正凸面加工时工作台轴（X轴）终点 参数R119=修正竖直轴（Z轴）。

参数R121=1 通过负载均匀的横梁公式计算凸面 参数R121=2 通过半径公式计算凸面 值：最小=0；最大=没有定义 -Datum（位置） 28

Transversal work range expressed in mm.

Enter in this parameter the desired transversal work range (Y2 axis). If value 0 is entered a plunge cycle will be performed Values: min=0 max. = Software limit switch. 横向的加工范围

此空格参数表示Y2轴加工范围 如果输入0值，执行切入式磨削。 值：最小=0；最大=软限位

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DIAMOND DRESSING PARAMETERS

金刚石修整器参数

图-8

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DESCRIPTION OF DIAMOND DRESSING PARAMETERS

金刚石修整器参数说明

-Datum（位置） 1

Z2 axis lift for the diamond dressing phase expressed in mm. Values : min= 0 max. = Software stop

砂轮修整时，砂轮Z2轴方向的提升量（mm） 值：最小=0；最大=软件限制 -Datum（位置） 2

Increment of the diamond on the wheel during the roughing diamond dressing expressed in mm. Values : min= 0.001 max. = 0.1 砂轮粗修整时的进刀量（mm） 值：最小=0.001；最大=0.1 -Datum（位置） 3

Nr. diamond dressing cycles during roughing Values : min= 0 max. = 999 砂轮粗修整时的修整次数 值：最小=0；最大=999 -Datum（位置） 4

Material to be removed during roughing to call the diamond dressing expressed in mm.

Entering a value with negative sign, diamond dressing will be excluded at the start of the cycle while complying subsequently with the. Values : min= -9.999 max. = 9.999

粗加工时工件的磨削量，用此磨削量来控制砂轮的修整频率。（mm）。

值：输入负值，加工循环开始前不执行砂轮修整。值：最小=-9.999；最大=9.999 -Datum（位置） 5

Axis speed during the roughing diamond dressing expressed in mm/min. Values: min =10 max= 5000

粗修整砂轮时轴的进给速度（mm/min）。 值：最小=10；最大=5000 -Datum（位置） 6

Wheel wear recovery during roughing expressed in mm

Entering a value above 0 in this parameter, on return from diamond dressing, the material removed from the wheel will not be recovered entirely but will be subtracted from the value set here.

This procedure avoids high level removal caused by any wear on the wheel Values : min= 0 max. = 9.999 砂轮粗修整时的磨损补偿量（mm）

输入一个大于0的数时，修整后的砂轮，从砂轮表面修去的尺寸不会完全补偿，而是从这里设置的数值中减去。

此程序避免由于砂轮磨损量导致的吃刀量过大。值：最小=0；最大=9.999 -Datum（位置） 7

Increment of the diamond on the wheel during finishing diamond dressing expressed in mm. Values : min= 0.001 max. = 0.1

砂轮精修整时的进刀量。值：最小=0.001；最大=0.1 -Datum（位置） 8

Nr. diamond dressing cycles during finishing

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Values : min= 0 max. = 999

砂轮精修整时的修整次数。值：最小=0；最大=999 -Datum（位置） 9

Material to be removed during finishing to call diamond dressing expressed in mm. Values : min= 0.001 max. = 9.999

精加工时工件的磨削量，用此磨削量来控制砂轮的修整频率。（mm）。 值：值：最小=0.001；最大=9.999 -Datum（位置） 10

Axis speed during the roughing diamond dressing expressed in mm/min. Values: min=10 max= 5000

砂轮粗修整时的横轴速度（mm/min）。值：最小=10；最大=5000 -Datum（位置） 11

Wheel wear recovery during finishing expressed in mm

Entering a value above 0 in this parameter, on return from diamond dressing, the material removed from the wheel will not be recovered entirely but will be subtracted from the value set here.

This procedure avoids high level removal caused by any wear on the wheel Values : min= 0 max. = 9.999 砂轮精修整时的磨损补偿量（mm）

输入一个大于0的数时，修整后的砂轮，从砂轮表面修去的尺寸不会完全补偿，而是从这里设置的数值中减去。

此程序避免由于砂轮磨损量导致的吃刀量过大。 值：最小=0；最大=9.999 -Datum（位置） 12

Wheel peripheral speed in diamond dressing expressed in m/sec Values : min= 10 max. = 45.

修整砂轮时的砂轮线速度（m/sec）。值：最小=10；最大=45

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GAP ELIMINATION PARAMETERS

空隙消除参数

These parameters are not significant if machining is not activated with gap elimination in the main page.

如果主菜单空隙消除命令没有启动，此参数将不被调用。

图-9

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DESCRIPTION OF GAP ELIMINATION PARAMETERS

空隙消除参数的说明

-Datum（位置） 1

Z2 axis lift with gap elimination active

This parameter permits a safety lift from initial skimming to permit searching for the workpiece. Values : min=0 max. =Software stop

启动空隙消除命令时砂轮在Z2轴方向的提升量，此参数为砂轮与工件之间的安全提升量。 值：最小=0；最大=软件限制 -Datum（位置） 2

Wheel ->workpiece contact search speed Z2 axis in mm/min

Reducing this parameter, a slower but more accurate search is obtained; increasing this parameter, a faster but less accurate search is obtained. Values : min=0.1 max. =10mm

砂轮Z2轴方向探寻工件的速度（mm/min）。此参数值越小，搜寻的越慢、工件的探寻越精确。相反增大此处数值，搜寻更快，但是工件的探寻工作不够精确。 值：最小=0.1；最大=10 -Datum（位置） 3

Operating threshold for wheel – workpiece touch.

Percentage of wheel motor power absorption for the wheel – workpiece contact signal to trigger. This value is incremental compared to the wheel power at RPM range. Values: min=0.1 max. =9.9 砂轮与工件接触的操作临界值

砂轮与工件接触时砂轮功率消耗产生的百分比信号传送给触发器。此值的增大即为砂轮功率在接触时转速上的变化。 值：最小=0.1；最大=9.9 -Datum（位置） 4

Collision alarm trigger threshold

Percentage of wheel motor power absorption for the wheel – workpiece collision signal to trigger.

This value is the percentage of absolute power of the motor. Tripping of this signal causes an emergency stop. 触发器碰撞警告的临界值。

砂轮与工件接触时砂轮功率消耗产生的百分比信号传送给触发器。此值为砂轮电机的绝对功率损失比。触发此信号机床会紧急停车。 -Datum（位置） 5

Y2 axis position of displacement for wheel ->workpiece search.

This parameter defines the position of Y axis in relation to the starting point to search for grinding wheel-> workpiece contact, always enter a positive value. Values: min=0 max. = Work range 砂轮Y2轴方向探寻工件时的位移

此参数定义砂轮与工件接触时开始点Y轴位置，只能输入正值。 值：最小=0；最大=工件加工范围

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CROWNING CYCLE

凸面加工循环

图. 10

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CROWNING PARAMETERS DESCRIPTION

凸面加工参数说明

-Datum（位置） 1

No. consecutive crowning.

This parameter allows crowning machining of more workpieces in line. Values: min=1 max=4 多个凸面加工时工件的数量

此参数为加工多个线性排列的凸面工件数量。值：最小=1；最大=4 -Datum（位置） 2

Length expressed in mm.

To perform line machining workpieces of the same length are necessary. Values: min=0.1 max. = table length 凸型工件加工长度（mm）。

执行多个工件等长加工。值：最小=0.1；最大=工件长度 -Datum（位置） 3

Centre distance between workpieces.

As for Datum（位置） 2 it is necessary to have the same centre distance between the various workpieces.

Values: min=0.1 max = table length 工件的中心距

工件之间的中心距必须相等。值：最小=0.1；最大=工作台宽度 -Datum（位置） 4

Circular crowning – linear interpolation selection.

By entering value 1 crowning with the radius formula will be performed, by entering 2 value linear interpolation will be performed.

The icon will look like this if you set 1, it will look like this if you set 2 Values: min=1 max = 2

N.B. To perform multiple crowning you must respect the following rule:

(Table work range + R117) > [(no. of workpieces -1 * centre distance) + workpiece length] in which work range is the difference between the two table inversions and R117 is the corrector for crowning start.

Otherwise the “Crowning not possible” alarm will appear 凸面-斜面加工类型的选择

键入1时，执行圆型凸面加工值：最小=1；最大=2

；输入2时，执行线性插补斜面加工。

注意:多个凸面加工时必须遵守下列规则：

（工作台加工范围+R117）> 【（工件数量-1）×中心距+工件长度】。

工作台反向时加工范围是不同的，R117在凸面加工循环开始时自动修正。否则会出现“凸面无法加工”的报警。

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MANUAL CYCLE –TANGENTIAL HEAD-

周边磨头的手动加工循环

图-11

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DESCRIPTION OF THE MANUAL CYCLE PARAMETERS

手动加工循环参数说明

-Datum（位置） 1

Wheel peripheral speed expressed in m/sec Values : min= 10 max. = 45

砂轮线速度（m/sec）。值：最小=10；最大=45 -Datum（位置） 2

Table speed expressed in m/min Values : min= 1 max. = 40

工作台速度（m/min）。值：最小=1；最大=40 -Datum（位置） 3

Cross axis jog expressed in mm

Values : min= 0 max. = wheel width / 2

Entering 0 in this value continuous machining is activated

砂轮横轴方向步进量（mm）。值：最小=0；最大=砂轮宽度的一半 输入0时激活连续加工动作 -Datum（位置） 4

Cross axis speed expressed in mm/min. Values : min=10 max. = 5000

This parameter is not significant during jog machining as the Y2 axis will move at max. speed 砂轮横轴步进速度（mm/min）。值：最小=10；最大=5000 手动操作时此参数无效，砂轮会以最大速度在Y2轴方向移动。 -Datum（位置） 5

No. of the wheel to be used. Values : min= 1 max. =50

Entering the wheel number, the graphics display the type of the diamond dressing saved previously.

If the value does not correspond to a wheel present in the magazine, the icon will remain empty.

当前使用中的砂轮号。值：最小=1；最大=50

输入砂轮编号，就会显示先前保存的砂轮修整方式。

如果编号与当前砂轮库中砂轮不对应，那么图标位置是空的 -Datum（位置） 6

Transversal work range expressed in mm.

Enter in this parameter the desired transversal work range (Y2 axis). If 0 value is entered a plunge cycle will be performed Values: min=0 max. = Software limit switch. 横向（Y2轴）的加工范围（mm）

此位置输入期望的横向（Y2轴）加工范围。如果输入0，执行切入式磨削方法。 值：最小=0；最大=软限位 -Yellow field

This Datum（位置） displays the amount of material removed by handwheel expressed in mm 黄色区域

此位置显示手轮进刀时的进刀量（mm）

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INITIAL DIAMOND DRESSING CYCLE –TANGENTIAL HEAD-

周边磨头初修整循环

图-11

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DESCRIPTION OF INITIAL DIAMOND DRESSING PARAMETERS

砂轮初修整参数说明

-Datum（位置） 1

Increment of the diamond on the wheel expressed in mm. Values : min= 0.001 max. = 0.1

金刚石修整器修整砂轮的进刀量（mm）。值：最小=0.001；最大=0.1 -Datum（位置） 2

No of .diamond dressing cycles Values : min= 0 max. = 999

The cycles performed are displayed in the Datum below 金刚石修整器修整砂轮的修整次数。值：最小=0；最大=999 当前执行过的次数显示在上图中此位置下面的黄色方框里 -Datum（位置） 3

Wheel peripheral speed during diamond dressing expressed in m/sec Values : min= 10 max. = 45.

修整砂轮期间砂轮的线速度（m/sec）。最小=10；最大=45 -Datum（位置） 4

No. of the wheel to be used. Values : min= 1 max. =50

Entering the number of the wheel, the graphics display the type of diamond dressing saved previously.

If the value does not correspond to a wheel present in the magazine, the icon will remain empty.

当前使用中的砂轮号。值：最小=1；最大=50

输入砂轮编号，就会显示先前保存的砂轮修整方式。

如果编号与当前砂轮库中砂轮不对应，那么图标位置是空的。 Performed diamond dressing is displayed in the yellow field. 黄色区域显示已经执行过的修整循环次数。

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STEP-BY-STEP CYCLE–PASS CYCLE–PLUNGE CYCLE-UNIVERSAL HEAD-

万能磨头的步进式加工循环-连续式加工循环-切入式加工循环

图-12

By pressing the key on this page, you access to the diamond dressing parameters for the jog or pass cycle.

按下此键，可以进入手动或自动修整砂轮参数界面

By pressing the key on this page, you access to air gap elimination parameters. 按下此键，可以进入空隙消除参数界面

By pressing the key, you access to “crowning” option. 按下此键，可以进入“凸面加工”设置界面

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SELECTION OF THE CYCLE TYPE

选择循环类型

With the “SELECT” key on the Siemens keyboard, select the direction of work required from the eight available:

西门子键盘上的“SELECT”键可以确认选择8个方向的加工位置：

Passing cycle with negative Z axis increments.

此图标为Z轴负方向进刀的连续式磨削循环。

Plunging cycle with negative Z axis increments.

此图标表示Z轴负方向进刀的切入式加工循环

Passing cycle with negative Z axis and negative Y axis increments in interpolation.*

此图标表示Z轴、Y轴负方向进刀的连续式磨削循环*

Plunging cycle with negative Z axis and negative Y axis increments in interpolation.*

此图标表示Z轴、Y轴负方向插补进刀的切入式磨削*

Passing cycle with negative Y axis increments.

此图标表示Y轴负向进刀的连续式磨削

Plunging cycle with negative Y axis increments

此图标表示Y轴负向进刀的切入式磨削

Passing cycle with positive Z axis increments and negative Y axis increments in

interpolation.*

此图标表示Z轴正向、Y轴负向进刀的连续式磨削*

Plunging cycle with positive Z axis increments and negative Y axis increments in

interpolation.*

此图标表示Z轴正向、Y轴负向进刀的切入式磨削*

Passing cycle with positive Z axis increments.

此图标表示Z轴正向进刀的连续式磨削

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Plunging cycle with positive Z axis increments.

此图标表示Z轴正向进刀的切入式磨削

Passing cycle with positive Z axis increments and positive Y axis increments in

interpolation.*

此图标表示Z轴、Y轴正向进刀的连续式磨削*

Plunging cycle with positive Z axis increments and positive Y axis increments in

interpolation.*

此图标表示Z轴、Y轴正向进刀的切入式磨削*

Passing cycle with positive Y axis increments.

此图标表示Y轴正向进刀的连续式磨削

Plunging cycle with positive Y axis increments.

此图标表示Y轴正向进刀的切入式磨削

Passing cycle with negative Z axis increments and positive Y axis increments in

interpolation.*

此图标表示Z轴负向、Y轴正向进刀的连续式磨削*

Plunging cycle with negative Z axis increments and positive Y axis increments in

interpolation.*

此图标表示Z轴负向、Y轴正向进刀的切入式磨削*

* For work cycles with interpolation, the angle of the workpiece can be set using the icon described on page 45. This icon is not displayed in cycles without interpolation.

上面带*说明为插补加工循环，工件的角度设置可以参考45页中描述的图标说明。如果没有插补命令时，此图标将不显示。

After selecting the cycle, confirm with the key on the Siemens keyboard.

Selection is confirmed by steady and no longer flashing display of the icon that represents the type of cycle.

选中加工循环种类后，按类。

确认。确认后图标不再闪烁，表示已经成功选中加工循环的种

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DESCRIPTION OF THE PARAMETERS

参数说明

-Datum（位置） 1

Total stock to be removed, in mm Values: min = 0.001 max = 9.999

总磨削量（mm）。值：最小=0.001；最大=9.999 -Datum（位置） 2

Programmable increment during roughing cycle, in mm Values: min = 0.001 max = 0.1

粗磨循环时进刀量（mm）。值：最小=0.001；最大=0.1 -Datum（位置） 3

Programmable increment frequency

If set to 0, the programmable increment will occur at each spindle reverse (axis Y) If set to 1, the programmable increment will occur at each spindle rear reverse If set to 2, the programmable increment will occur at each spindle front reverse If set to 3 a multiple plunge cycle is performed, that is:

Roughing stage with a series of consecutive plunges up to the desired level of finish, the number of plunges depends on grinding wheel width and on the workpiece width, plunge width is automatically calculated by the machine.

Activation of the cut in the air, where present, at the start of each single plunge (with this operation machining time is remarkably reduced).

Jog semi-finish stage or continuous semi-finish stage without increases to recuperate roughing debris.

Conventional finish stage.

This stage is active only with cycle in Z- Values: min = 0 max = 3 进刀方式设定

如果输入0，程序自动在每次Y2轴换向的时候进刀。 如果输入1，程序自动在每次Y2轴末端换向时进刀。 如果输入2，程序自动在每次Y2轴前端换向时进刀。 如果输入3，程序在多次切入式加工循环时进刀：

连续切入式粗加工至期望尺寸，砂轮在工件上的宽度决定切入循环的次数，机床自动计算切入宽度。

机床会在每次空切时（每次切入式加工结束时）进刀，这样可以有效缩短机床的加工时间。 值：最小=0；最大=3 -Datum（位置） 4

Grinding wheel surface speed during roughing cycle, in m/sec Values: min = 10 max = 45

粗加工时砂轮线速度（m/sec）。值：最小=10；最大=45 -Datum（位置） 5

Table speed during roughing cycle, in m/min Values: min = 1 max = 40

粗加工时工作台速度（m/min）。值：最小=1；最大=40 -Datum（位置） 6

Cross axis trip during roughing cycle, in mm Values: min= 0 max= wheel width / 2

By entering 0 in this value, the infinitely variable machining is activated

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粗加工时横轴的步进量（mm）。值：最小=0；最大=砂轮宽度的一半 输入0时，执行连续加工。 -Datum（位置） 7

Cross axis speed during roughing cycle, in mm/min. Values: min=10 max= 5000

This parameter is not important during the jog machining as Y axis will move at max. speed. 粗加工时砂轮横向步进速度（mm/min）。值：最小=10；最大=5000 手动操作时此参数无效，砂轮会以最大速度在Y2轴方向移动 -Datum（位置） 8

Material to be removed during finish cycle, in mm. Values: min=0.001 max= total material to be ground

By entering 0 in this field, the finish machining is deactivated.

By entering the same value for total stock, a complete finish cycle is enabled. 精加工时的磨削量（mm）。值：最小=0.001；最大=工件的最大磨削量 这里输入0时，精加工无效，输入最大磨削量时，可实现全精加工动作。 -Datum（位置） 9

Programmable increment during finish cycle, in mm Values: min = 0.001 max = 0.1

精加工时的进刀量(mm)。值：最小=0.001；最大=0.1 -Datum（位置） 10

Grinding wheel surface speed during finish cycle, in m/sec Values: min = 10 max = 45

精加工时砂轮的线速度（m/sec）。值：最小=10；最大=45 -Datum（位置） 11

Table speed during finish cycle, in m/min Values: min = 1 max = 40

精加工时工作台速度（m/min）。值：最小=1；最大=40 -Datum（位置） 12

Cross axis trip during finish cycle, in mm Values: min= 0 max= wheel width / 3

By entering 0 in this value, the infinitely variable machining is activated 精加工时横轴步进量（mm）。值：最小=0；最大=砂轮宽度的三分之一 -Datum（位置） 13

Cross axis speed during finish cycle, in mm/min. Values: min=10 max= 5000

This parameter is not important during the jog machining as Y axis will move at max. speed. 精加工时砂轮横向步进速度（mm/min）。值：最小=10；最大=5000 手动操作时此参数无效，砂轮会以最大速度在Y轴方向移动 -Datum（位置） 14

No. of spark-outs after roughing cycle Values: min= 0 max= 999

粗加工后光刀次数。值：最小=0；最大=999 -Datum（位置） 15

No. of spark-outs after finish cycle Values: min= 0 max= 999

精加工后的光刀次数。值：最小=0；最大=999

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-Datum（位置） 16 Pass spark-out enable.

During performing of a plunging cycle it is possible to enable, with this parameter, a movement of the transversal axis during spark-out cycle. The value entered here will correspond to Y2 axis translation value. This function improves superficial quality.

N.B. make sure you set a value that stops collision with particulars of the machined workpiece and of any equipment present on the machine. Values: min= 0 max. = not defined. 连续光刀启用

切入式加工循环时可以使用，此参数可以激活光刀时平移轴的运动。输入到此处的值要与Y2轴的平移量相符。此功能可以提高表面加工质量。

注意：确保此处的值不会与特殊工件的加工或机床上的设备相冲突。 值：最小=0；最大=没有定义 -Datum（位置） 17

Grinding wheel surface speed during spark-out, in m/sec Values: min= 10 max= 45

光刀时砂轮线速度（mm/sec）。值：最小=10；最大=45 -Datum（位置） 18

Table speed during spark-out, in m/min Values: min= 1 max= 40

光刀时工作台速度（m/min）。值：最小=1；最大=40 -Datum（位置） 19

Cross axis trip during spark-out, in mm Values: min= 0 max= wheel width / 3

By entering 0 in this value, the infinitely variable machining is activated 光刀时横轴步进量（mm）。值：最小=0；最大=砂轮宽度的三分之一 -Datum（位置） 20

Cross axis speed during spark-out, in mm/min. Values: min=10 max= 5000

This parameter is not important during the jog machining as Y axis will move at max. speed. 光刀时横轴步进速度（mm/min）。值：最小=10；最大=5000 手动操作时此参数无效，砂轮会以最大速度在Y轴方向移动 -Datum（位置） 21

Approach sequence of the Z-Y axes on the workpiece at the start of machining.

Entering 1, the Z axis will be positioned first and then the Y axis, entering 2, the Y axis will be positioned first and then the Z axis.

Obviously, at the end of the cycle, release of the axes will be performed in a sequence opposite to that programmed. Values : min=1 max= 2

加工循环开始时，砂轮相对于工件在Z轴和Y轴方向的进刀次序。

输入1，Z轴先进刀，然后Y轴进刀。输入2，Y轴先进刀然后Z轴进刀。 同理，在加工循环结束时，退刀次序与进刀次序相反。 值：最小=1；最大=2 -Datum（位置） 22

Z axis at end of cycle expressed in mm

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Lift means the movement in relation to the current workpiece skimming position. Values : min= 0 max= software stop 加工循环结束后Z轴移动量（mm）。

Z轴的提升指相对于工件当前加工位置的移动量。 值：最小=0；最大=软件限制 -Datum（位置） 23

Y axis displacement at cycle end, in mm

By displacement we mean the Y axis positive movement compared to the rear reverse dimension.

Values: min= 0 max= Software stroke end 加工循环结束后Y轴的移动量（mm）。

Y轴的移动量是指砂轮相对于当前加工位置的反向退刀。 值：最小=0；最大=软件限制 -Datum（位置） 24

No. of wheel to be used. Values: min= 1 max=50

By entering the grinding wheel number, the graphics displays the previously stored type of diamond dressing. If the value does not correspond to any grinding wheels in the warehouse, the icon will remain empty.

当前使用中的砂轮编号。值：最小=1；最大=50 输入砂轮编号，就会显示先前保存的砂轮修整方式。

如果编号与当前砂轮库中砂轮不对应，那么图标位置是空的。 -Datum（位置） 25

Manual machining enable at cycle end

By enabling this parameter at the end of the cycle, the machine will stop and ask the operator for confirmation to go on machining with increments given by the electronic hand wheel. By entering value 2 the handwheel will be activated at start of the cycle as a kind of manual cut in the air, once reached grinding wheel-> workpiece contact press end of cycle button. Press Start to confirm or Reset to cancel. Values: min=0 disabled max=2 enabled 循环结束后的手轮控制

加工循环结束后激活此参数，机床就会停止动作，然后询问操作者是否使用手轮进刀方式继续加工。输入2时，手轮进刀功能会在加工循环开始前激活，此时手动对刀，一旦砂轮与工件接触，按下循环结束按钮。

按Start 确认，按Reset 取消。值：最小=0 取消；最大=2 激活 -Datum（位置） 26

Air gap elimination enable.

This feature allows the operator to enable the air gap

elimination device, if present, which accelerates the series machining. There are three machining methods: 0= Air gap elimination disabled

1= Air gap elimination enabled incrementally.

Once the tool has detected the wheel ->workpiece contact, the machine will remove the set quantity of stock from that point. 2= Air gap elimination enabled absolutely.

Once the tool has detected the wheel ->workpiece contact, the machine will remove the quantity of material remaining against the skim

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performed. This option makes it possible to obtain finished series workpieces having the same height, regardless of the blank height. Values: min=0 max=2 空隙消除功能

操作者可以在这里启动空隙消除设备，此功能可以加速连续加工。 共有3中加工方式： 0=取消空隙消除功能

1=部分激活空隙消除功能，一旦砂轮与工件接触，机床将会以此点为基准开始切削设定好的切削量。

2=启动绝对空隙消除功能，一旦砂轮与工件接触，机床将会开始切除设定好的切削量。此功能可以保证连续加工时成品工件的高度相等。 值：最小=0；最大=2 -Datum（位置） 27

Automatic balancer enable.

This Datum enables, if present, the grinding wheel automatic balancing at the beginning of the cycle and after each diamond dressing. Values: min=0 disabled max=1 enabled 启动砂轮自动动平衡装置

此装置可以在循环开始时和每次修整砂轮后自动平衡砂轮。 值：最大=0 无效；最小=1 启动。 -Datum（位置） 28

Crowning machining enable

By entering the desired arrow value in this field, the crowning machining (optional) is activated.

By entering a positive value, the workpiece will be convex, while by entering a negative value, the workpiece will be concave.

To optimise the curve, 4 correction parameters have been calculated.

Parameter R117= correction of the starting point for calculating the table axis crowning. Parameter R118= correction of the ending point for calculating the table axis crowning. Parameter R119= correction of the vertical axis crowning arrow.

Parameter R121=1 crowning calculation through the formula of the uniformly loaded rail Parameter R121=2 crowning calculation through the radius formula. Values: min=0 max = 9mm. 凸面加工功能

此框中输入期望的凸值，系统就会执行凸面加工动作。如果输入正值，执行凸面加工；如果输入负值，执行凹面加工。

为了优化曲面加工，系统计算出4个修正参数： 参数R117=修正凸面加工时工作台轴（X轴）起点 参数R118=修正凸面加工时工作台轴（X轴）终点 参数R119=修正竖直轴。

参数R121=1 通过负载均匀的横梁公式计算凸面 参数R121=2 通过半径公式计算凸面 值：最小=0；最大=9mm -Datum（位置） 29

Work range expressed in mm.

Establishes the extent of jog or pass machining.

Settando questo parametro a 0 verrà eseguito un ciclo a tuffo.

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The sign establishes the direction of work.

Ex.1-Selecting a cycle with negative Z increments and setting a work range

a total displacement of 500 mm will be obtained in a negative direction in relation to

skimming point of the Y axis.

Ex.2-Selecting a cycle with positive Y increments and setting a work range a total displacement of 300 mm will be obtained in a positive direction in relation to the skimming point of the Z axis.

Values : min=0.000 max= software stop 加工范围（mm）。

手动加工或连续式加工时的加工宽度。 图片上只标示出加工的区域：

例一：选择Z轴负向进刀后自动反向加工。

，加工宽度为。此时将执行Y轴方向上加工500mm

例二：选择Y轴正方向进刀，加工宽度为。此时将执行Z轴方向上加工300mm后自动反向。 值：最小=0.000； 最大=软件限制 -Datum（位置） 30

This Datum, visible only with a cycle in interpolation, defines the angle of the workpiece in

degrees as described by the icon. This icon also provides a graphic representation of the direction of work which depends, as for the other cycles, on Datum 28.

Ex.1 work cycle with negative Z increments and positive Y increments with Y negative and Z negative traverse.

Ex.2 work cycle with negative Z increments and negative Y increments with positive Y and negative Z traverse.

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N.B. no compatibility checks are made on the angle of the wheel and the angle of the workpiece.

此处数值工件的加工角度，如图置。

所示。此图只表示工件加工角度，不代表具体加工位

例一：此图标表示Z轴负向进刀、Y轴正向进刀；Y轴负向和Z轴负向进给加工。

例二：此图标表示Z轴负向、Y轴负向进刀；Y轴正向、Z轴负向进给加工。

注意：工件的角度和砂轮的角度没有并存性检查。

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DIAMOND DRESSING PARAMETERS

金刚石修整器参数

图-13

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DESCRIPTION OF THE DIAMOND DRESSING PARAMETERS

金刚石修整器修整参数说明

-Datum（位置） 1

Z axis lift for the diamond dressing phase, in mm. Values: min= 0 max= Software stroke end 金刚石修整器Z轴提升量（mm） 值：最小=0；最大=软件限制 -Datum（位置） 2

Diamond increment on the grinding wheel during the roughing diamond dressing cycle, in mm.

Values: min= 0.001 max= 0.1

砂轮粗修整时的进刀量（mm）。值：最小=0.001；最大=0.1 -Datum（位置） 3

No. of diamond dressing cycles during roughing Values: min= 0 max= 999

砂轮粗修整时金刚石修整器修整次数。值：最小=0；最大=999 -Datum（位置） 4

Material to be removed during the roughing cycle to control the diamond dressing, in mm. By entering a negative value, the diamond dressing at cycle start will be excluded but its frequency will be respected.

Values: min= -9.999 max= 9.999

精加工时工件的磨削量，用此磨削量来控制砂轮的修整频率。（mm）。

输入负值，加工循环开始前不执行砂轮修整。值：最小=-9.999；最大=9.999 -Datum（位置） 5

Cross axis speed during diamond dressing of a roughing cycle, in mm/min. Values: min=10 max= 5000

粗修整砂轮时砂轮横轴进给速度（mm/min） 值：最小=10；最大=5000 -Datum（位置） 6

Grinding wheel worn-out recovery during the roughing cycle, in mm

By entering a > 0 value in this parameter, after the diamond dressing the material removed by the grinding wheel will not be completely recovered， but the value set in this parameter will be subtracted from it. This procedure avoids high removals caused by the grinding wheel worn-out, if any.

Values: min= 0 max= 9.999 砂轮磨损补偿（mm）。

输入一个大于0的参数，砂轮修整后，会自动修整砂轮的直径磨损量，但也会减掉这里设置的数值。 这个程序避免砂轮切削量过大。 值：最小=0；最大=9.999 -Datum（位置） 7

Diamond increment on the grinding wheel during the finish diamond dressing cycle in mm. Values: min= 0.001 max= 0.1

砂轮精修整时的修整量（mm）。值：最小=0.001；最大=0.1 -Datum（位置） 8

No. of diamond dressing cycles during finish Values: min= 0 max= 999

砂轮粗修整时金刚石修整器修整次数。值：最小=0；最大=999

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-Datum（位置） 9

Material to be removed during the finish cycle to control the diamond dressing, in mm. Values: min= 0.001 max= 9.999

精加工时工件的磨削量，用此磨削量来控制砂轮的修整频率。（mm）。 值：最小=-9.999；最大=9.999 -Datum（位置） 10

Cross axis speed during diamond dressing of a finish cycle, in mm/min Values: min=10 max= 5000

砂轮修整时金刚石修整器的横向进给速度（mm/min）。值：最小=10；最大=5000 -Datum（位置） 11

Grinding wheel worn-out recovery during the finish cycle, in mm By entering a > 0 value in this parameter, after the diamond dressing

the material removed by the grinding wheel will not be completely recovered but the value set in this parameter will be subtracted from it.

This procedure avoids high removals caused by the grinding wheel worn-out, if any.

Values: min= 0 max= 9.999 精磨时砂轮磨损补偿（mm）。

输入一个大于0的参数，砂轮修整后，会自动修整砂轮的直径磨损量，但也会减掉这里设置的数值。 这个程序避免砂轮切削量过大。 值：最小=0；最大=9.999 -Datum（位置） 12

Wheel peripheral speed during diamond dressing expressed in m/sec Values : min= 10 max= 45.

修整砂轮时砂轮的线速度（m/sec）。值：最小=10；最大=45

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AIR GAP ELIMINATION PARAMETERS

空隙消除参数

These parameters are important only when the air gap elimination machining is activated in the main page.

只有主页中使用空隙消除功能加工，此页参数才有效。

图-14

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DESCRIPTION OF THE AIR GAP ELIMINATION PARAMETERS

空隙消除参数说明

-Datum（位置） 1

Axis rise with air gap elimination activated

Through this parameter, it is possible to obtain a security rise from the initial skim to enable the workpiece search.

Values: min=0 max= Software stroke end 空隙消除时砂轮Z轴的提升量。

为了安全，初加工时砂轮提升一个安全高度，然后去探寻工件。 值：最小=0；最大=软件限制 -Datum（位置） 2

Search speed for wheel ->workpiece Z axis contact in mm/min

By decreasing the value of this parameter, the search is slower but more accurate, while by increasing it, the search is faster but less accurate. Values: min=0.1 max=10 mm

砂轮探寻工件的Z轴进给速度（mm/min）.

此值越小，进给速度越慢，探寻也越精确；相反此值越大，进给速度越快，探寻越不精确 值：最小=0.1；最小=10 -Datum（位置） 3

Operating threshold for wheel – workpiece touch.

Percentage of wheel motor power absorption for the wheel – workpiece contact signal to trigger.

This value is incremental compared to the wheel power at RPM range. Values: min=0.1 max=9.9 砂轮与工件接触的操作临界值

砂轮与工件接触时砂轮功率消耗产生的百分比信号传送给触发器。此值的增大即为砂轮功率在接触时转速上的变化。 值：最小=0.1；最大=9.9 -Datum（位置） 4

Operating threshold for collision alarm

Percentage of wheel motor power absorption for the wheel – workpiece collision signal to trigger. This value is the motor absolute power percentage. When this signal triggers an emergency stop is performed. 触发器的碰撞警告临界值。

砂轮与工件接触时砂轮功率消耗产生的百分比信号传送给触发器。此值为砂轮电机的绝对功率损失比。触发此信号机床会紧急停车。 -Datum（位置） 5

Extent of Y axis movement to search for wheel ->workpiece.

This parameter makes it possible to optimise the search for the workpiece regardless of the width of the part to be machined. Values: min=0 max = software stop 砂轮探寻工件的时候Y轴的移动范围。

无论待加工工件的宽度如何，此参数都能有效的优化探寻工件的效率。 值：最小=0；最大=软件限制

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CROWNING CYCLE

凸面加工循环

图-15

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CROWNING PARAMETERS DESCRIPTION

凸面加工参数说明

-Datum（位置） 1

No. consecutive crowning.

This parameter allows crowning machining of more pieces in line. Values: min=1 max=4 多个凸面加工时工件的数量

此参数为加工多个线性排列的凸面工件数量。值：最小=1；最大=4. -Datum（位置） 2

Length of workpiece expressed in mm.

To perform line machining workpieces of the same length are necessary. Values: min=0.1 max. = table length 凸型工件加工长度（mm）。

执行多个工件等长加工。值：最小=0.1；最大=工件长度 -Datum（位置） 3

Centre distance between workpieces.

As for Datum 2 it is necessary to have the same centre distance between the various workpieces. Values: min=0.1 max=table length 工件的中心距

工件之间的中心距必须相等。值：最小=0.1；最大=工作台宽度 -Datum（位置） 4

Circular crowning – linear interpolation selection.

By entering value 1 crowning with the radius formula will be performed, entering value 2 linear interpolation will be performed.

The icon will look like this if you set 1, while it will look like this if you set 2

Values: min=1 max= 2

N.B. To perform multiple crowning you must respect the following rule:

(Table work range + R117) > [(no. of pieces-1 *centre distance) + length of workpiece] in which the work range is the difference between the two table inversions and R117 is the corrector for crowning start.

Otherwise the “Crowning not possible” alarm will appear 凸面类型旋转-线性插补

键入1时，执行圆型凸面加工值：最小=1；最大=2

；输入2时，执行线性插补斜面加工。

注意:多个凸面加工时必须遵守下列规则：

（工作台加工范围+R117）> 【（工件数量-1）×中心距+工件长度】。

工作台反向时加工范围是不同的，R117在凸面加工循环开始时自动修正。否则会出现“凸面无法加工”的报警。

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MANUAL CYCLE-UNIVERSAL HEAD-

万能磨头的手动加工循环

图-16

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SELECTION OF THE TYPE OF MANUAL CYCLE

选择手动加工循环类型

Using the key on the Siemens keyboard, select the direction of work required from the eight available:

使用控制面板上的此键选择万能磨头的加工方向

Cycle with negative Z axis increments.

Z轴负方向进刀的加工循环

Cycle with negative Z axis increments and negative Y axis increments in

interpolation.*

Z轴负向、Y轴负向进刀的加工循环*

Cycle with negative Y axis increments.

Y轴负向进刀的加工循环

Cycle with positive Z axis increments and negative Y axis increments in

interpolation.*

Z轴正向、Y轴负向进刀的加工循环*

Cycle with positive Z axis increments.

Z轴正向进刀的加工循环

Cycle with positive Z axis increments and positive Y axis increments in

interpolation.*

Z轴正向、Y轴正向进刀的加工循环*

Cycle with positive Y axis increments.

Y轴正向进刀的加工循环

Cycle with negative Z axis increments and positive Y axis increments in

interpolation.*

Z轴负向、Y轴正向进刀的加工循环*

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N.B. For work cycles with interpolation the user has the possibility of setting the angle of the workpiece using the icon described on page 33. This icon is not displayed in the cycles without interpolation.

After selecting the cycle, confirm with the key on the Siemens keyboard.

Selection is confirmed by steady and no longer flashing display of the icon that represents the type of cycle.

注意：带*的说明为插补加工循环，工件的角度设置可以参考45页中描述的图标说明。没有插补要求时此图标不在循环列表中显示。 选中加工循环种类后，按类。

确认。确认后图标不再闪烁，表示已经成功选中加工循环的种

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DESCRIPTION OF MANUAL CYCLE PARAMETERS

手动循环参数说明

-Datum（位置） 1

Wheel peripheral speed expressed in m/sec Values : min= 10 max= 45

砂轮线速度（m/sec）。值：最小=10；最大=45 -Datum（位置） 2

Table speed expressed in m/min Values : min= 1 max= 40

工作台速度（m/min）。值：最小=1；最大=40 -Datum（位置） 3

Cross axis displacement expressed in mm Values : min= 0 max= wheel width / 2

Entering 0 for this value, continuous machining is activated 横轴的步进量（mm）。值：最小=0；最大=砂轮宽度的一半 -Datum（位置） 4

Cross axis speed expressed in mm/min. Values : min=10 max= 5000

This parameter is not significant during jog machining as the Y axis will move at max. speed. 砂轮横向进给速度（mm/min）。值：最小=10；最大=5000 手动操作时此参数无效，砂轮会以最大速度在Y轴方向移动。 -Datum（位置） 5

Nr. Of wheel to be used. Values : min= 1 max=50

Entering the number of the grinding wheel, the graphics display the previously stored type of diamond dressing. If the value does not correspond to any grinding wheels in the magazine, the icon will remain empty.

当前使用中的砂轮编号。值：最小=1；最大=50 输入砂轮编号，就会显示先前保存的砂轮修整方式。

如果编号与当前砂轮库中砂轮不对应，那么图标位置是空的。 -Datum（位置） 6

Work range expressed in mm.

This Datum establishes the extent of jog or pass machining. The sign of this Datum establishes the direction of work.

Ex.1-Selecting a cycle with negative Z increments and entering a work range

a total displacement of 500 mm will be obtained in a negative direction in relation to

the skimming point of the Y axis.

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Ex.2-Selecting a cycle with positive Y increments and entering a work range

a total displacement of 300 mm will be obtained in a positive direction in relation to the skimming point of the Z axis. 加工范围（mm）。

手动加工或连续式加工时的加工宽度。 图片上只标示出加工的区域：

例一：选择Z轴负向进刀后自动反向加工。

，加工宽度为。此时将执行Y轴方向上加工500mm

例二：选择Y轴正方向进刀，加工宽度为。此时将执行Z轴方向上加工300mm后自动反向。

N.B. For manual plunge machining, it is sufficient to save the dimensions of the W axis on the same point.

During manual machining, wheel wear after the diamond dressing cycle is not offset. 注意：手动切入式加工时，在同一点保存W轴方向尺寸。 手动加工时，砂轮修整后的磨损量没有补偿。 -Datum（位置） 7

This Datum（位置）, visible only with a cycle in interpolation, defines the angle of the workpiece in degrees as

described by the icon .This icon is also a graphic representation of the direction of work

which, as for the other cycles, depends on Datum（位置） 28. Ex.1

work cycle with negative Y and negative Z traverse.

Ex.2 work cycle with positive Y and negative Z traverse.

N.B. no compatibility checks are made on the angle of the wheel and the angle of the workpiece.

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此处数值工件的加工角度，如图所示。此图只表示工件加工角度，不代表具体加工位

置。

例一：此图标表示Z轴负向进刀、Y轴正向进刀；Y轴负向和Z轴负向进给加工。

例二：此图标表示Z轴负向、Y轴负向进刀；Y轴正向、Z轴负向进给加工。

注意：工件的角度和砂轮的角度没有并存性检查。

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INITIAL DIAMOND DRESSING CYCLE –UNIVERSAL HEAD-

万能磨头砂轮的首次金刚石修整

图-17

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DESCRIPTION OF INITIAL DIAMOND DRESSING PARAMETERS

首次金刚石修整砂轮的参数说明

-Datum（位置） 1

Increment of the diamond on the wheel expressed in mm. Values : min= 0.001 max. = 0.1

修整砂轮时的进刀量（mm）。值：最小=0.001；最大=0.1 -Datum（位置） 2

No of .diamond dressing cycles Values : min= 0 max. = 999

The cycles performed are displayed in the Datum below 金刚石修整器修砂轮的修整次数 值：最小=0；最大=999 -Datum（位置） 3

Wheel peripheral speed during diamond dressing expressed in m/sec Values : min= 10 max. = 45.

修整砂轮时砂轮的线速度（m/sec）。值：最小=10；最大=45 -Datum（位置） 4

No. of the wheel to be used. Values : min= 1 max. =50

Entering the number of the wheel, the graphics display the type of diamond dressing saved previously.

If the value does not correspond to a wheel present in the magazine, the icon will remain empty.

当前使用中的砂轮号。值：最小=1；最大=50

输入砂轮编号，就会显示先前保存的砂轮修整方式。

如果编号与当前砂轮库中砂轮不对应，那么图标位置是空的。 Performed diamond dressings are displayed in the yellow field. 黄色区域显示的是当前的修整次数。

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WHEEL MAGAZINE

砂轮库管理

图-18

Using the right - left arrows, select the type of diamond dressing required.

With Page-up and Page-down keys you select diamond dressing for the universal head (grinding wheels at the top) or that for the tangential head (that at the bottom)

Pressing the MAGAZINE softkeys, the wheels already present in the magazine are displayed. 使用左右箭头选择所需修整器型号。使用page-up 和page-down键可以在万能磨头（上框中的砂轮）和周边磨头（下框中的砂轮）之间互相选择。 按下MAGAZINE键，砂轮库中的砂轮就会显示出来。

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图-16

Using the right - left arrows, the red cursor can be moved in order to display or cancel the wheel from the magazine.

使用左右键选择砂轮，如图砂轮下方的红色光标可以选择或取消选择相应的砂轮。

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图-17

To effectively cancel the wheel, position the cursor on YES (Yes) and then press Enter. 删除相应砂轮时，将鼠标箭头移到YES处并按下ENTER键即可。

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DESCRIPTION OF WHEEL ICONS

砂轮图标说明

Cylindrical grinding wheel

圆柱砂轮

Conical grinding wheel with tip to the right

右侧带端头的圆锥形砂轮

Conical grinding wheel whit tip to the left

左侧带端头的圆锥形砂轮

Dual conical grinding wheel

双面圆锥形砂轮

ISO grinding wheel (free profile)

ISO 砂轮

CBN wheel

CBN 砂轮

After selecting the type of diamond dressing, press the SELECT key.

At this point, enter the wheel number (1->50) for universal head or 1->50 for tangential head and then press Enter. (See fig.18).

选完修整器型号后，按 SELECT 键确定。

此时，输入万能磨头或者周边磨头的砂轮型号（1-50），按下ENTER键（见图18）

图-18

Following the parameters of the single grinding wheels are explained.

For more simplicity the parameters for the universal head will be defined as they are identical to the tangential head.

以下只对个别砂轮的参数进行说明，更多万能磨头砂轮参数与周边磨头砂轮相同。

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CYLINDRICAL WHEEL

柱形砂轮

图-20

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CYLINDRICAL WHEEL PARAMETERS

柱形砂轮参数

-Datum（位置） 1

Wheel width expressed in mm

Enter the real width of the wheel as the program will automatically add 20mm for protrusion of the diamond. 砂轮宽度（mm）。

输入砂轮的真实宽度，程序会自动加上20mm作为金刚石修整器补偿量 -Datum（位置） 2

Wheel diameter expressed in mm Values : min= 420 max= 610

砂轮直径（mm）。值：最小=420；最大=610 -Datum（位置） 3

Grinding wheel table correction

With this parameter the little machine geometric errors can be corrected. Values: min=-0.1 max = 0.1 砂轮工作面修正

此参数可以修正加工时很小的加工误差。值：最小=-0.1；最大=0.1 -Datum（位置） 4

U axis skim range (universal head) or U2 axis U2 (tangential head) This Datum can be entered manually or in automatic learning with the key for the

universal head or with the key for the tangential head. 万能磨头 U轴（或周边磨头U2轴）的修整位置

此位置可以手动输入或用万能磨头的键（周边磨头的键）自动读入。 -Datum（位置） 5

V axis skim range (universal head) or V2 axis (tangential head) This Datum can be entered manually or in auto learning with the key for the

universal head or with the key for the tangential head. 万能磨头 V轴（或周边磨头V2轴）的修整位置 此位置可以手动输入或用万能磨头的键（周边磨头的

键）自动读入。

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CONICAL WHEEL

锥形砂轮

图-22

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CONICAL WHEEL PARAMETERS

锥形砂轮参数

-Datum（位置） 1

Wheel width expressed in mm

Enter the effective wheel width as the program will automatically add 2mm to permit protrusion of the diamond. 砂轮宽度（mm）。

输入有效的砂轮宽度，程序会自动加上2mm 作为金刚石修整器的修整补偿量 -Datum（位置） 2

Wheel diameter expressed in mm Values : min= 420 max= 610

砂轮直径（mm）。值：最小=420；最大=610 -Datum（位置） 3

Taper angle expressed in degrees. Values : min = 1 max = +60

砂轮的锥角（°）。值:最小=1；最大=+60 -Datum（位置） 4

U axis skim range (universal head) or U2 axis (tangential head) This Datum can be entered manually or in auto learning with the key for the

universal head or with the key for the tangential head. 万能磨头 U轴（或周边磨头U2轴）的修整位置

此位置可以手动输入或用万能磨头的键（周边磨头的键）自动读入。

-Datum（位置） 5

V axis skim range (universal head) or V2 axis (tangential head)

This Datum can be entered manually or in auto learning with the key for the

universal head or with the key for the tangential head. 万能磨头 V轴（或周边磨头V2轴）的修整位置 此位置可以手动输入或用万能磨头的键（周边磨头的

键）自动读入。

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BICONICAL GRINDING WHEEL

双锥面砂轮

图-25

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BICONICAL GRINDING WHEEL PARAMETERS

双锥面砂轮参数

-Datum（位置） 1

Grinding wheel width in mm

Enter the actual grinding wheel width as the program will automatically add 2mm used for the diamond discharge.

Note: the result of the different bands addition must NOT be higher than the total wheel width.

砂轮宽度（mm）。

输入有效的砂轮宽度，程序会自动加上2mm 作为金刚石修整器的修整补偿量 注释：三处不同宽度相加之和不能大于砂轮的总宽度 -Datum（位置） 2

Grinding wheel diameter in mm Values: min= 1 max= 610

砂轮直径（mm）。值：最小=1；最大=610 -Datum（位置） 3

Width of front side expressed in mm

Values: min= 0 max= wheel width – 1 mm

砂轮前侧宽度（mm）。值：最小=0，最大=砂轮宽度-1 -Datum（位置） 4

Front side angle in degrees

Values: min = 0 max =60 degrees with single diamond, 90 degrees with dual diamond 砂轮前侧角度（°）。值：最小=0；最大=单金刚石笔时60°；双金刚石笔时90° -Datum（位置） 5

Central band width in mm

Values: min= 0 max= wheel width – 1 mm

中间带宽度（mm）。值：最小=0；最大=砂轮宽度-1 -Datum（位置） 6

Central band plane correction in mm

This parameter is used to delete small machine geometry errors or to incline the central plane. 砂轮中间带表面修正补偿量（mm）。

此参数用来补偿微小的加工误差或中间带微小的倾斜。 -Datum（位置） 7 Rear side width in mm

Values: min= 0 max= wheel width – 1 mm

后侧宽度（mm）。值：最小=0；最大=砂轮宽度-1 -Datum（位置） 8

Rear side angle in degrees

Values: min = 0 max =60 degrees with single diamond, 90 degrees with dual diamond 砂轮后角（°）。值：最小=0；最大=单金刚石笔时60°；双金刚石笔时90° -Datum（位置） 9

Internal left-hand fillet expressed in mm. 砂轮内部左侧位置倒角宽度（mm） -Datum（位置） 10

Internal right-hand fillet expressed in mm. 砂轮内部右侧倒角宽度（mm）

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-Datum（位置） 11

Diamond #1 radius expressed in mm. 1号金刚石修整器半径（mm） -Datum（位置） 12

Diamond #2 radius expressed in mm. 2号金刚石修整器半径（mm） -Datum（位置） 13

Number 1 U axis skim range (universal head) or U2 axis (tangential head) This Datum can be entered manually or in auto learning with the head or with the key for the tangential head.

一号修整器在万能磨头 U轴（或周边磨头U2轴）的修整位置

此位置可以手动输入或用万能磨头的键（周边磨头的键）自动读入。 -Datum（位置） 14

Number 1 V axis skim range (universal head) or V2 axis (tangential head) This Datum can be entered manually or in auto learning with the universal head or with the key for the tangential head. 一号修整器在万能磨头 V轴（或周边磨头V2轴）的修整位置

此位置可以手动输入或用万能磨头的键（周边磨头的键）自动读入。 -Datum（位置） 15

Number 1 U axis skim range (universal head) or U2 axis (tangential head) The Datum can be enter manually or in auto learning by pressing the universal head or by pressing the key for the tangential head. 二号修整器在万能磨头 U轴（或周边磨头U2轴）的修整位置

此位置可以手动输入或用万能磨头的键（周边磨头的键）自动读入。

-Datum（位置） 16

Number 1 V axis skim range (universal head) or V2 axis (tangential head) This Datum can be entered manually or in auto learning by pressing the universal head or by pressing the key for the tangential head 二号修整器在万能磨头 V轴（或周边磨头V2轴）的修整位置 此位置可以手动输入或用万能磨头的

键（周边磨头的

键）自动读入。

key for the key for the key for the key for the universal

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CBN WHEEL CBN 砂轮

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ISO GRINDING WHEEL

ISO砂轮

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ISO GRINDING WHEEL PARAMETERS

ISO 砂轮参数

-Datum（位置） 1

Grinding wheel diameter expressed in mm. Values: min= 300 max= 610

砂轮直径（mm）。值：最小=300；最大=610 -Datum（位置） 2

U axis skim range (universal head) or U2 axis (tangential head)

This Datum can be entered manually or in auto learning by pressing the universal head or by pressing the key for the tangential head. 修整器在万能磨头 U轴（或周边磨头U2轴）的修整位置

此位置可以手动输入或用万能磨头的键（周边磨头的键）自动读入。 -Datum（位置） 3

V axis skim range (universal head) or V2 axis (tangential head) This Datum can be entered manually or in auto learning with the universal head or with the key for the tangential head. 修整器在万能磨头 V轴（或周边磨头V2轴）的修整位置

此位置可以手动输入或用万能磨头的键（周边磨头的键）自动读入。 -Datum（位置） 4

Diamond radius expressed in mm. 金刚石修整器直径（mm）。 -Datum（位置） 5

Name of program containing ISO profile.

The name of the program must start with “ISO” and have the maximum length of 8

characters, otherwise the “NOT CORRECT” message will appear and the Datum will be deleted. In plus the sub-program containing the profile must be memorized in the ISO workpiece program, already present in the machine.

N.B. If an ISO program is used for the profiling of grinding wheels you must consult the

“Fundamental programming concepts” Siemens manual. In plus it is necessary to change the name of the V axis with the geometric Y axis to be able to use the tool radius correction. E.g. of ISO program 包括ISO概要的程序名。

此处程序名必须以ISO开头，并且只能容纳8个字符。否则会出现”NOT CORRECT”的报警信息。ISO工件加工程序中已经包含所需的子程序，这些程序机床中已经存在。

注意：如果ISO程序用来修整砂轮外形，你必须考虑西门子手册上的“Fandamental

programming concepts(基础编程概念)”。有必要把V轴的名字改为几何Y轴，来修正修整器（半径）。

下列为ISO程序实例：

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G55 Diamond dressing machining origin (mandatory) T2 D1 Tool corrector activation (mandatory) G0 G90 Y2 Fast V axis movement

G42 G64 U0 Y2 Tool radius correction activation G1 Y-20 Linear stroke with programmed advance G2 Y-40 U0 CR=10000 Clockwise circular stroke

G1 Y-60 U1 U and V axes interpolation strike G0 G40 G60 U5 Fast release from profile Y0 “ “ “ “ M17 End of sub-program

G55 金刚石修整器加工起点(强制) T2 D1 激活砂轮矫正器 (强制) G0 G90 Y2 V 轴快速移动

G42 G64 U0 Y2 激活砂轮半径矫正器 G1 Y-20 按照程序线性加工 G2 Y-40 U0 CR=10000 顺时针循环加工

G1 Y-60 U1 U 轴和V 轴插补加工 G0 G40 G60 U5 快速退刀

Y0 “ “ “ “ M17 子程序结束

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MACHINING OF A WORKPIECE WITHOUT STORAGE

使用没有存储的程序加工零件

To machine a workpiece for which the program with the data set is not to be saved in the memory, after entering the parameters and saving the positions of the axes, simply select AUTOMATIC and press the \"Start cycle\" softkey.The machine will run the set program. Press \"[M]\" to move from the USER menu to the MACHINE menu; in this way, the displacement of the axes will be displayed.

The machining data will remain saved until modified by the user.

加工一个具体工件的程序参数没有存储在存储器中。输入相关参数、相关轴位置后，只要按一下AUTOMATIC键和“START CYCLE”键，机床就会安装设置好的程序进行加工。

按“【M】”键，系统会从USER菜单切换到MACHINE 菜单；在MACHINE菜单中可以观察到各轴的位移量。

如果操作者不做更改，机床的此次加工参数将会保持存储状态。

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WORKPIECE MACHINING WITH STORAGE

使用存储好的程序加工零件

To machine a workpiece for which you want to memorize the set parameters it is necessary to proceed as follows:

Make sure Siemens keyboard selector is in position 2 (green).

Once all parameters are entered and the axes ranges are memorized press the “CREATE PROGRAM” softkey program which is present on each page.

At this stage you will be requested the name of the program that must have the maximum length of 15 characters.

By pressing the enter button the machine will display the list of the “workpiece” files that exist in the machine, select the desired file (not the ISO file, which is dedicated to the grinding

wheels), than press the “SAVE” softkey. Doing so you create a program with t “U_” characters in front (E.g. Name of workpiece =pippo, program name = U_pippo)

In such way all the user’s programs will have “U_.....” as start, being in such way univocal. At this point go from the USER menu to PROGRAMS menu, press the WORKPIECES softkey select the workpiece in which the program was memorized than press enter. In this workpiece you will find the name of the memorize program.

Select the latter by using the up-down arrows, then press the SELECTION key.

Press the “[M]” key (you will return to the MACHINE menu) make sure selection has occurred by checking that the name of the requested program is displayed at the top of the screen, then press the cycle start key.

N.B. Make sure in pressing “SELECTION” that channel 1 is selected.

N.B. Also the “MAIN” program must be present in the selected workpiece file.

如果你想使用已存储的参数进行零件加工，请按照以下步骤操作：

确保西门子键盘选择器处于位置2（绿色区）。输入完所有参数和轴的运动范围后，按

“CREATE PROGRAM”（创建程序）按键，此时，系统会询问你程序的名称，程序名最长15个字符。输入名称后，按enter 键，屏幕上会显示系统保存的workpiece文件夹中的程序列表。选择你想要存储的文件夹（ISO全部用于砂轮，请不要选择），按“SAVE”键。这样你就建立了一个“U_”字母开头的程序（例如：工件名称=pippo,程序名称=U_pippo） 按此操作，使用者建立的所有程序都是“U_”字开头的，这样便于管理。

此时从USER菜单切换到PROGRAMS菜单，按WORKPIECES键进入前期保存好的程序列表，按enter 键进入。在此清单中，你会找到刚才保存的程序。

按up-down 上下箭头选择程序，然后按SELECTION键确认选择。

按“【M】”键（你会回到MACHINE菜单）确认刚才的选择有效，被选择的程序名会出现在屏幕的上方，按循环启动键开始加工。

注意：确保按下“SELECTION”按键时，系统处于通道1状态。

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Example of part-program generated by the machine

加工中的部分编程实例

%_N_U_TEST_MPF

;$PATH=/_N_WKS_DIR/_N_FAVRETTO_WPD R6= 0;Reserved for the system/ 系统备用 R8= 7;Reserved for the system/ 系统备用

R2= 0;Increment frequency 0=dx-sx 1=dx 2=sx/ 进刀方式 R27=0.550;Total stock (mm) /总磨削量 28=0.020;Finishing stock (mm) /精加工

R29=0.005;Increment in roughing (mm)/ 粗加工时的进刀量 R30=0.005;Increment in finishing (mm) /精加工时的进刀量

R31= 1;Nr.spark-out passes at the end of roughing/粗加工后的光刀次数 R32= 0;Nr.spark-out passes at the end of finishing/精加工后的光刀次数

R33=0.100;Diamond dressing frequency in roughing (mm)/粗加工时金刚石修整器的修整频率 R34=0.100;Diamond dressing frequency in finishing (mm)/精加工时金刚石修整器的修整频率 R36=20;Table speed in roughing (m/min)/粗加工时工作台速度 R37=20;Table speed in finishing (m/min)/精加工时工作台速度

R38=0.020;Wheel wear recovery in roughing(mm)/粗加工时砂轮磨损补偿量 R39=0.010;Wheel wear recovery in finishing(mm)/精加工时砂轮磨损补偿量 R45= 2;Nr.wheel/砂轮号

R48=30;Wheel speed in diamond dressing (m/sec)/ 金刚石修整器修整砂轮时砂轮的速度 R49=30;Wheel speed in roughing (m/sec)/粗加工时砂轮速度 R50=30;Wheel speed in finishing (m/sec)/精加工时砂轮速度

R51=0.030;Removal of material in diamond dressing-roughing(mm)/砂轮粗修整时的修整量 R52=0.030;Removal of material in diamond dressing-finishing(mm)/砂轮精修整时的修整量 R53= 2;Nr .diamond dressing passes-roughing/粗加工时金刚石修整器修整次数 R54= 2;Nr. diamond dressing passes-finishing /粗加工时金刚石修整器修整次数 R55= 300;Axis speed in diamond dressing-roughing (mm/min)/粗修整时轴进给速度 R56= 180;Axis speed in diamond dressing-finishing (mm/min)/精修整时轴进给速度 R59=20;Table speed in spark-out (m/min)/光刀时工作台速度 R60=30;Wheel speed in spark-out (m/sec)/光刀时砂轮线速度 R61=0; Manual machining 0=no 1=yes /手动加工

R62=2;Gap elimination 0=no 1=incremental 2=absolute/空隙消除 R63=0.100;Lift for activation of gap elimination(mm)/空隙消除的提升量 R64=0.5;Wheel infeed->workpiece(mm/min)/砂轮探寻工件的进给量 R66=9.0;Touch value(%)/ 对刀接触值 R67=100.0;Collision value(%)/ 碰撞值

R68=1;Enabling of balancer 0=No 1=Yes/启动砂轮自动平衡功能 R71=45.000;Work range (mm)/加工范围

R72= 0.0;Sgr. roll (0=off -n=anti-clockwise +n=clockwise) Sgr 滚轮旋转方向 R73= 0.0;Fnt roll (0=off -n=anti-clockwise +n=clockwise) Fnt 滚轮旋转方向

R74=100.000;Work axis release for activation of diamond dressing(mm)/修整砂轮前砂轮提升量 R76=200.000;Z axis lift at end of cycle (mm)/ 循环结束时Z轴提升量

R77=0.000;W axis displacement at end of cycle (mm)/ 循环结束时W轴的位移量 R85=2;Workpiece approach sequence 1= Z->W 2= W->Z / 进刀、退刀次序 R200=-743.530;Z R201=-1535.229;Y R203=806.068;V+ R204=2388.135;V- R205=45.000;B R206=22;C MAIN M02

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STORING A PROGRAM WITH MORE THAN ONE SURFACE

多于1个加工表面程序的存储

In the case you need to machine several surfaces in sequence you must proceed as following: Memorize, as described in previous chapter, as many programs as the surfaces to be machined.

At this point go from USER menu to PROGRAMS menu, press the WORKPIECES key and select the workpiece in which the programs were memorized and then press enter. In the workpiece you will find the names of the memorized programs.

Press the NEW softkey and then enter the name of a program by entering MPF, text editor, as program type than press the OK key.

Enter, as instructions in the new program, the names of the programs created with the aid of graphics (one for each line) and “M30” at the bottom. E.g. U_PIPPO U_PLUTO U_MINNIE M30

When part-program is completed press the SELECT softkey.

Press the “[M]” key (you will go back to MACHINE menu), make sure selection has occurred by checking that the name of the requested program is displayed at the top of the screen, then press the start cycle key.

如果你需要顺次加工多个表面，请按一下步骤设置：

与前一章节描述一样进行程序的存储，多面加工可以看做多个表面加工程序一起运行。

此时将画面从USER菜单切换到PROGRAMS菜单，按WORKPIECES键，选择事先保存好的工件加工程序，然后按enter键。

按NEW键，然后输入程序名以MPF结尾，按EDIT（编辑键）然后按OK键。

按照建立新程序的方法输入程序，输入建立好的程序名称，每个程序名占一行，然后末尾输入“M30”. 例如： U_PIPPO U_PLUTO U_MINNIE M30

当程序编辑完成后，按SELECT键。

按“[M]”键（你会回到MACHINE菜单）确认刚才的选择有效，被选择的程序名会出现在屏幕的上方，按循环启动键开始加工。

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UTILITY PARAMETERS

公用参数

Correction parameters.参数的修正

there are 2 parameters for the correction of the origins at user’s disposal:

these parameters are resident in the PARAMETERS menu under the GLOBAL USER’S DATA 2 item and they are defined as ORG_AX_Y and ORG_AX_Z, these parameters are added to the origins stored in auto learning and they are active at all cycles with the exception of the cycle with workpiece range. Example of programming: ORG_AX_Y=0 ORG_AX_Z=0.1 U_TEST

ORG_AX_Y=0 ORG_AX_Z=0 U_TEST2 M30

The U_TEST program is preformed by moving the origin of Z axis by 0.1 mm in positive direction then the correction is zeroed for U_TEST2 program.

N.B. Always remember to zero these correctors once the program is finished to avoid any collision.

有2个原点修正参数可以供使用者使用。这些参数位于PARAMETERS菜单下的GLOBAL USER’S DATA 2 里，并且这两个参数被定义为ORG_AX_Y 和ORG_AX_Z，这些参数已经被加到原点自动读取存储中，除了工件的加工范围外，这两个参数使用于各个加工循环中。 程序举例： ORG_AX_Y=0 ORG_AX_Z=0.1 U_TEST

ORG_AX_Y=0 ORG_AX_Z=0 U_TEST2 M30

程序U_TEST中Z轴正向漂移0.1mm，U_TEST 2中将此漂移修正归零。 注意：当编程结束时一定记得修正归零，这样可以避免任何情况下的碰撞。

General utility R parameters. 一般通用R参数

Following are described some of the general utility R parameters. You can access these parameters with the “parameters” menu and by then pressing the “parameter R” softkey. 以下是一般通用R参数的说明，你可以通过“parameters”菜单中的“Paramter R”键访问这些参数。

R103= VALUE FOR GRINDING WHEEL”CONVEXITY” RADIUS

In this parameter the radius that the machine performs during the diamond dressing of the cylindrical, conic and discharged grinding wheels is set. Standard value: from 156000 to250000 mm R103=砂轮凸面半径

此参数为修整圆柱砂轮、锥形砂轮的加工半径。标准值：156000 – 250000 mm.

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R122= MINIMUM WORK RANGE FOR GRINDING WHEEL CONVEXITY

In this parameter the minimum transversal work range, expressed in mm., is defined to allow grinding wheel “convexity” in diamond dressing cycle. If you desire a grinding wheel without convexity enter 10000 as value in this field. Standard value: 200 mm

R122=砂轮凸面的最小工作范围

此参数定义砂轮最小的横向工作范围mm。在金刚石修整器修整砂轮时，此参数定义加工过程中允许的砂轮凸面范围。如欲加工的砂轮没有凸面，此处输入10000. 标准值：200mm。 R123= EXTRA MATERIAL FOR GRINDING WHEEL FORMING

During the grinding wheel forming cycle the number of passes necessary to complete the

desired profile starting from a cylindrical grinding wheel is calculated, this material is additional to that calculated by the machine. Standard value: 0.4 mm R123=砂轮修整余量

砂轮成型循环时，通过计算，砂轮从圆柱形砂轮开始加工到期望外形时，机器自动加入的额外余量。标准值：0.4 mm。

R124=INITIAL DIAMOND DRESSING Z AXIS RANGE

Here the position of Z in safety is defined to perform initial diamond dressing. The variation of this range is under final user’s responsibility.

Standard value: depending on the type of machine and on the possible presence of particular equipment or of non-standard accessories. R124=首次修整砂轮时Z轴的修整范围

在砂轮首次修整时Z轴的安全位置。如更改此值，请遵守最终版本的操作者职责。 标准值：决定于机器的型号和可能存在的特殊设备或者非标准的附件。 R131= DIAMOND THICKNESS VALUE FOR CYLINDRICAL WHEEL.

This Datum defines the stroke additional to the grinding wheel width given by the diamond width.

Standard value: 20 mm

R131=修整柱形砂轮时金刚石修整器的修整余量

此位置定义了砂轮修整时，金刚石修整器在砂轮宽度上的修整余量。

N.B. Remember to select the correct channel before you modify these parameters, channel 1 for universal head, channel 2 for tangential head.

注意：每次修改参数时要选择正确的通道，通道1对应万能磨头，通道2对应周边磨头。

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DESCRIPTION OF THE MACHINE PUSH-BUTTON PANEL

机床按钮面板说明

T1 - Hydraulic power unit ON - 液压单元开

T2 - Setting of tangential wheel motor - 周边磨头电机激活

T3 - Setting of universal wheel motor - 万能磨头电机激活

T4 - Stop hydraulic power unit ( stopping is permitted only if there are no work programs

in course).

- 液压单元关闭（只能在没有加工动作时关闭液压单元）

T5 - De-activation of tangential wheel presetting ( stopping is permitted only if there are

no work programs in course).

- 取消周边磨头功能（只能在没有加工动作时取消此功能）

T6 - De-activation of universal wheel presetting ( stopping is permitted only if there are no

work programs in course).

- 取消万能磨头功能（只能在没有加工动作时取消此功能）

T7 - Start manual lubrication cycle. If the light is on grease lubrication is active. The greasing pumps will start every 40 hours.

- 手动打开循环润滑系统，如果灯亮着，说明润滑系统工作，润滑泵每40小时启动一次

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T8 - Start – stop tangential coolant pumps. - 开启-关闭周边磨头冷却液泵

T9 - Start – stop universal coolant pumps.

- 开启-关闭万能磨头冷却液泵 T10 - Start-stop dust aspirator. - 开启-关闭吸尘器

T11 - Wheel guard rotation to the left ( active only in Jog mode ). - 砂轮防护罩向左边旋转 （只能手动模式下操作）

T12 - Wheel guard rotation to the right ( active only in Jog mode ) - 砂轮防护罩向右边旋转（只能手动模式下操作） T13 - Call diamond dressing

During machining of an automatic cycle, a non-programmed diamond dressing is accessed.

This function is activated at the discretion of the operator. - 砂轮修整器修整砂轮

全自动加工循环运行时，此按键可以执行程序外的砂轮修整工作。 操作者可以自主使用此功能。 T14 - End of cycle

This button makes it possible to terminate the work cycle previously with release of the axes.

- 循环结束

此按键可以终止当前的工作循环。 T15 - Light-on-off

- 工作灯-开启-关闭

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DESCRIPTION OF ALARMS

报警说明

510008 \"Feed hold\" 轴进给失效

CAUSE : The feed OFF button has been pressed ACTION : Press the feed on button 原因： 进给按钮被按下

解决方法： 按下进给按钮，打开进给功能

700000 \"Universal wheel standing still\" 万能磨头无动作

CAUSE : The wheel is stopped although rotation has been requested

ACTION : Check the wheel rotation control limitswitch and the safety module.

Check the wiring of the motor；Check the braking module is working correctly 原因： 下达旋转命令后砂轮不动

解决方法： 检查砂轮控制旋转的限位开关和安全模块；检查电机电线；检查制动装置工作状况 700001 \"Drivers in fault\" 驱动器故障

CAUSE : One or more drives are not working correctly.

ACTION : Press the reset button and the feed ON button at the same time if this does not reset the alarm, contact servicing. 原因： 一个或多个驱动装置工作异常

解决方法： 同时按下reset 键和 feed on 键。如果报警没有清除，请联系维修人员。 700004 \"Tangential wheel standing still\" 周边磨头无动作

CAUSE : The wheel is stopped although rotation has been requested

ACTION : Check the wheel rotation control limitswitch and the safety module. Check the wiring of the motor.

Check that the braking module is working correctly. 原因： 下达旋转命令后砂轮不动

解决方法： 检查砂轮控制旋转的限位开关和安全模块 检查电机电线

检查制动装置是否工作正常

700005 \"No universal spindle pressurisation\" 万能磨头主轴气压不足 CAUSE : The volume of compressed air required for pressurisation of the spindle is insufficient.

The cycle in course and the wheel motor will stop after about 2 min.

ACTION : Check the user system and correct functioning of the air opening solenoid valve. 原因： 主轴压缩空气气压不足。执行中的加工循环和砂轮电机会在2分钟之后停止动作 解决方法： 检查USER系统参数，更正气动电磁阀功能。

700008 \"Profibus alarm (electrical cabinet unit)\" Profibus 报警（电柜单元） CAUSE : An error in profibus communication has occurred.

ACTION : Check the state of the concerned unit and inform service. 原因： Profibus 通讯发生错误

解决方法：检查有关设备，并且联系维修人员

700009 \"Profibus alarm (services unit)\" Profibus 报警（服务单元） CAUSE : An error in profibus communication has occurred.

ACTION : Check the state of the concerned unit and inform service. 原因： Profibus 通讯发生错误

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解决方法：检查有关设备，并且联系维修人员

700010 \"Profibus alarm (crossrail unit)\" Profibus 报警（横梁单元） CAUSE : An error in profibus communication has occurred.

ACTION : Check the state of the concerned unit and inform service. 原因： Profibus 通讯发生错误

解决方法：检查有关设备，并且联系维修人员

700011 \"Profibus alarm (separator unit)\" Profibus 报警（分离器单元） CAUSE : An error in profibus communication has occurred.

ACTION : Check the state of the concerned unit and inform service 原因： Profibus 通讯发生错误

解决方法：检查有关设备，并且联系维修人员

700012 \"Profibus alarm (hydraulic centre unit)\" Profibus 报警（液压单元） CAUSE : An error in profibus communication has occurred.

ACTION : Check the state of the concerned unit and inform service. 原因： Profibus 通讯发生错误

解决方法：检查有关设备，并且联系维修人员

700032 \"Start hydraulic power unit\" 开启液压动力单元故障 CAUSE : The hydraulic power unit is OFF.

ACTION : Start the power unit using the T1 button. 原因： 液压动力单元关闭

解决方法： 使用T1按钮打开液压动力单元

700033 \"Synchronize gantry\" 横梁同步报警

CAUSE : The gantry (mobile crossrail has not been synchronized)

ACTION :This alarm appears at each machine switch-on and is visible only in Refpoint mode. Ignore this alarm is it is not necessary to move the gantry, otherwise proceed as

following: Select Refpoint mode, and when auxiliaries are entered, keep the “W” key pressed. After a few seconds crossrail block will occur, with relative message and synchronization will perform automatically. Once finished, this message will disappear. 原因： 横梁（横梁没有同步）

解决方法： 每次开机时都会出现此报警，以参考模式显示。不必理睬这个报警，也没有必要移动横梁，或者按下列步骤操作：选择参考模式，然后进入辅助界面后，按住“W”键几分钟后横梁位置将会锁死，相关报警信息会消失，横梁自动同步。 700034 \"Guards open\" 砂轮防护罩打开报警

CAUSE : The machine inspection guards have been opened Wheel rotation is inhibited and axis speed is reduced. To open the guards during an automatic cycle, proceed as follows:

Press the HOLD cycle button, release the guards using the specific selector.

The guards will be released once the wheel has stopped.

ACTION : Close the guards

原因： 机床砂轮防护罩被打开。砂轮旋转速度和轴速度减小

自动循环时打开防护罩

解决方法： 关上砂轮防护罩

700035 \"Paper roller empty\"过滤纸报警

CAUSE : The filtering cartridge of the separator has finished. ACTION : Replace the filter. 原因： 分离器的滤芯失效

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解决方法： 更换过滤器

700036 \"Automatic breaker off\" 自动空开跳闸

CAUSE : Faulty setting of the switch；Motor short-circuit. Motor connected to ground.

ACTION : Check setting of the switch；Check motor status.

Another message will indicate precisely which circuit breaker has tripped 原因： 开关的设置错误； 电机短路； 电机接地

解决方法： 检查开关的设置；检查电机工作状况；其他方法请查找断路器的相关资料 700037 \" Minimum oil level on the table guides\" 工作台轨道最小润滑油位

CAUSE : The level of the lubrication oil of the worktable guides has dropped to minimum. ACTION : Top up the level.

原因： 工作台轨道润滑油油位降到下限 解决方法： 将此位置润滑油加到上限

700038 \"Search for reference points\" 寻找参考点报警 CAUSE : Machine zeroes not set.

ACTION : Select Jog mode-refpoint, select the axis required and then

press the + button ( only for Y and Y2).

原因： 机床没有设定原点

解决方法： 选择手动模式回参考点，选择相应的轴，然后按+键回参考点。（仅限Y、 Y2轴） 700039 \"No optical scales pressurisation ( universal head)\" 气压不足（万能磨头） CAUSE : The volume of compressed air required for pressurisation of the optical lines is insufficient.

ACTION : Check the user system and correct functioning of the air opening solenoid valve. 原因： 压缩空气气压不足。

解决方法： 检查USER系统参数，更正气动电磁阀功能

700040 \"Hydraulic power unit oil min. level\" 液压动力系统油位下限报警

CAUSE : The level of the oil inside the hydraulic power unit has dropped to minimum. ACTION : Top up with suitable oil.

原因： 液压油箱里的液压油降到油位下限 解决方法： 补充相应型号的液压油至油位上限

700041 \"Min.coolant level\" 冷却液液位下限报警 CAUSE : Coolant level in the separator is minimum. ACTION : Top-up with coolant. 原因： 分离器的液位降到下限 解决方法： 补充冷却液至液位上限

700042 \"No air to Z/Z2 axis balancing\" Z/Z2 轴配平时没有压缩空气

CAUSE : The pressure of the air for balancing of the vertical slide is insufficient.

ACTION : Check the user system and correct functioning of the air opening solenoid valve 原因： 轴垂直方向配平的压缩空气压力不足

解决方法： 检查USER系统参数，更正气动电磁阀功能

700043 \"Danger of collision with dressing device\" 金刚石修整器碰撞危险

CAUSE : A rotation of the universal hood with the U axis in forward position has been requested. To avoid collisions the rotation is blocked. ACTION : Place U axis in safety position.

原因： 金刚石修整器U轴在前位置时执行旋转砂轮命令，为了避免碰撞，旋转被锁死。 解决方法： 将金刚石修整器的U轴移到安全位置

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700044 \"No optical scales pressurisation ( tangential head)\" 气压不足（周边磨头） CAUSE : The volume of compressed air required for pressurisation of the optical lines is insufficient.

ACTION : Check the user system and correct functioning of the air opening solenoid valve. 原因： 压缩空气气压不足。

解决方法： 检查USER系统参数，更正气动电磁阀功能

700045 \"No optical scales pressurisation ( gantry)\" 气压不足（横梁） CAUSE : The volume of compressed air required for pressurisation of the optical lines is insufficient.

ACTION : Check the user system and correct functioning of the air opening solenoid valve 原因： 压缩空气气压不足。

解决方法： 检查USER系统参数，更正气动电磁阀功能

700046 \"Hydraulic power unit maintenance cock closed\" 液压动力系统维修阀关闭 CAUSE : The cock on the pump of the hydraulic power unit is closed. Functioning of the unit is inhibited. ACTION : Open the cock.

原因： 液压动力系统的液压泵维修阀被关闭。此单元功能受影响。 解决方法： 打开维修阀

700047 \"B axis belt broken\" B轴传动带损坏报警

CAUSE : The B axis belt stroke end tension control has intervened. ACTION : Check correct tension of belt. 原因： B轴传动带张紧力控制干涉 解决方法： 检查更正传动带的张紧力

700048 \"Grease system fault ( crossrail )\" 润滑系统故障（横梁）

CAUSE : The grease has not flowed correctly through the grease blocks or

the reservoir containing the grease is empty.

ACTION : Check for any clogged grease blocks.Top up with suitable grease. 原因： 润滑油脂流动异常，或者油脂箱空

解决方法： 检查油脂是否有堵塞，补充相应型号的润滑脂

700049 \"Minimum level of crossrail lubricant oil” 横梁润滑油油位下限 CAUSE : Oil has run out. ACTION : Restore oil level. 原因： 油用光

解决方法： 补充润滑油至规定油位

700050 \"Spindle rotation de-activated\" 主轴旋转功能失效 CAUSE : The spindle OFF button has been pressed.

ACTION : Press the spindle ON button；Top up with suitable grease. 原因： spindle OFF 按键被按下 解决方法： 按spindle ON 按键

700051 \"Spindle cooling alarm condition\" 主轴冷却报警

CAUSE : The spindle cooling unit is in alarm condition or is OFF.

ACTION : Check the cause of the alarm directly on the unit or consult the manual of the cooling unit manufacturer. 原因： 主轴冷却系统报警或关闭

解决方法： 直接在设备上检查报警原因，或者参看空调厂家的说明书 700052 \"Wait for spindle\" 等待主轴

CAUSE : The wheel is in the acceleration phase.

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ACTION : This alarm will be cleared as soon as the wheel reaches the speed set. 原因： 砂轮还在加速阶段

解决方法： 砂轮到达预定速度后此报警自动清除

700053 \"Minimum level of crossrail de-blocking oil” 横梁解锁油油位下限 CAUSE : Oil has run out. ACTION : Restore oil level. 原因： 油被用光

解决方法： 补充油至规定油位

700054 \"Crossrail de-blocking pump in over-temperature” 横梁解锁泵过热报警 CAUSE : Temperature sensor has intervened.

ACTION : Check for oil in the reservoir and correct functioning of the

pump stop pressure switch.

原因： 温度传感器失灵

解决方法： 检查油位；更正解锁泵停止压力开关功能 700056 \"Balancing on\"砂轮配平功能被启动

CAUSE : Wheel balancing has been activated during the automatic cycle.

ACTION : The message will be cleared as soon as imbalance tolerance value set has been reached.

原因： 自动加工循环时砂轮配平被启动

解决方法： 当砂轮平衡度到达预设的砂轮不平衡过度值时，此信息自动消除 700057 \"Hydraulic power unit cooling in fault\" 液压单元冷却故障 CAUSE : The hydraulic power unit cooling system is in alarm condition.

After a few minutes, the current cycle and the power unit will stop.

ACTION : Check correct functioning of the unit and take action consulting the

related manual.

原因： 液压单元冷却系统报警。几分钟之后，当前加工循环和动力系统会自动停止运行 解决方法： 检查相应设备的功能，查找相关设备的说明书

700058 \"Minimum level of spindle de-blocking oil” 主轴解锁油油位下限 CAUSE : Oil has run out. ACTION : Restore oil level. 原因： 油被用光

解决方法： 补充油至规定油位

700059 \"Spindles de-blocking pump in over-temperature\" 主轴解锁泵过热 CAUSE : The temperature sensor of the pump has intervened.

ACTION : Check for oil in the reservoir and correct functioning of the

pump stop pressure switch.

原因： 温度传感器失灵

解决方法： 检查油位；更正解锁泵停止压力开关功能

700060 \"Head fastened incorrectly\" 磨头锁紧功能错误

CAUSE : Orientation of the head has been interrupted by an emergency stop or black-out,, therefore the Hirth gearing is not meshed.

ACTION : Position the control to Jog mode, release the head manually using the selector

on the main push-button panel and then move the B axis to the next degree

原因： 急停开关或中断开关中断了磨头的定位动作，所以磨头的传动装置还没有完全啮合 解决方法： 改用手动模式控制机床，使用主键盘上的控制器按钮手动释放磨头，然后转动B

轴到下一角度

700061 \"Grease system fault ( universal head ) \"万能磨头（油脂）润滑系统故障

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CAUSE : The grease has not flowed correctly through the grease blocks or

the reservoir containing the grease is empty.

ACTION : Check for any clogged grease blocks；Top up with suitable grease. 原因： 润滑油脂流动异常，或者油脂箱空

解决方法： 检查油脂是否有堵塞，补充相应型号的润滑脂

700062 \"Grease system fault ( tangential head ) \"周边磨头（油脂）润滑系统故障 CAUSE : The grease has not flowed correctly through the grease blocks or

the reservoir containing the grease is empty.

ACTION : Check for any clogged grease blocks；Top up with suitable grease 原因： 润滑油脂流动异常，或者油脂箱空

解决方法： 检查油脂是否有堵塞，补充相应型号的润滑脂 700063 \"Crossrail has been moved\" 横梁被移动 CAUSE : Crossrail has been moved.

ACTION : For correct placing of the slides you must repeat the skim operations, as the mobile crossrail does not guarantee precise transversal re-positioning. Press the reset key for 5 sec. to delete the message. 原因： 横梁被移动

解决方法： 重置横梁位置后，你需要重新磨削操作，因为可以动横梁不能保证重新定位后横

轴的精确度。按住reset键5秒钟，删除此报警信息

700132 \"Hydraulic unit breaker off\" 液压系统故障

CAUSE : Incorrect setting of the switch；Short-circuit of the motor. Motor connected to ground

ACTION : Check setting of the switch；Check the status of the motor. 原因： 开关安装错误；电机短路；电机连接地线。

解决方法： 检查开关的安装是否有错误；检查电机的状况。

700133 \"Right coolant pump breaker off \" 右侧冷却泵故障

CAUSE : Incorrect setting of the switch；Short-circuit of the motor. Motor connected to ground.

ACTION : Check setting of the switch；Check the status of the motor. 原因： 开关安装错误；电机短路；电机连接地线。

解决方法： 检查开关的安装是否有错误；检查电机的状况。

700134 \"Mechanical separator breaker off \" 机械分离过滤器故障 CAUSE : Incorrect setting of the switch；Short-circuit of the motor. Motor connected to ground.

ACTION : Check setting of the switch；Check the status of the motor. 原因： 开关安装错误；电机短路；电机连接地线。

解决方法： 检查开关的安装是否有错误；检查电机的状况。

700135 \"Magnetic separator breaker off \" 磁分离过滤器故障 CAUSE : Incorrect setting of the switch；Short-circuit of the motor. Motor connected to ground.

ACTION : Check setting of the switch； Check the status of the motor. 原因： 开关安装错误；电机短路；电机连接地线。 解决方法： 检查开关的安装是否有错误；检查电机的状况

700137 \" Coolant recycling pump breaker off \" 冷却液循环水泵故障 CAUSE : Incorrect setting of the switch；Short-circuit of the motor. Motor connected to ground.

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ACTION : Check setting of the switch；Check the status of the motor. 原因： 开关安装错误；电机短路；电机连接地线。 解决方法： 检查开关的安装是否有错误；检查电机的状况 700138 \"Gutter washing breaker off \" 排水槽清洗故障

CAUSE : Incorrect setting of the switch；Short-circuit of the motor. Motor connected to ground.

ACTION : Check setting of the switch；Check the status of the motor. 原因： 开关安装错误；电机短路；电机连接地线。 解决方法： 检查开关的安装是否有错误；检查电机的状况

700139 \"Soft-starter hydraulic unit breaker off \" 液压系统软启动机故障 CAUSE : Incorrect setting of the switch；Short-circuit of the motor. Motor connected to ground. Soft-starter damaged.

ACTION : Check setting of the switch；Check the status of the motor. Check the status of the soft-starter

原因： 开关安装错误；电机短路；电机连接地线。

解决方法： 检查开关的安装是否有错误；检查电机的状况；检查软启动机状况 700140 \" Modulo A/R\" A/R模块故障

CAUSE : Incorrect setting of the switch； Short-circuit of the module. Motor connected to ground.

ACTION : Check setting of the switch；Check the status of the module. 原因： 开关安装错误；电机短路；电机连接地线。

解决方法： 检查开关的安装是否有错误；检查模块的工作状况

700141 \"I.a. A/R module cooling fans\" A/R模块冷却风扇故障 CAUSE : Incorrect setting of the switch；Short-circuit of the motor. Motor connected to ground.

ACTION : Check setting of the switch；Check the status of the motor. 原因： 开关安装错误；电机短路；电机连接地线。 解决方法： 检查开关的安装是否有错误；检查电机的状况

700142 \"Head release pump breaker off \" 磨头释放泵故障

CAUSE : Incorrect setting of the switch； Short-circuit of the motor. Motor connected to ground.

ACTION : Check setting of the switch；Check the status of the motor 原因： 开关安装错误；电机短路；电机连接地线。 解决方法： 检查开关的安装是否有错误；检查电机的状况

700143 \"Crossrail lubrication pump breaker off \" 横梁润滑泵故障 CAUSE : Incorrect setting of the switch；Short-circuit of the motor. Motor connected to ground.

ACTION : Check setting of the switch；Check the status of the motor 原因： 开关安装错误；电机短路；电机连接地线。 解决方法： 检查开关的安装是否有错误；检查电机的状况

700144 \"Left coolant pump breaker off \" 左冷却泵空开跳闸 CAUSE : Incorrect setting of the switch；Short-circuit of the motor. Motor connected to ground.

ACTION : Check setting of the switch；Check the status of the motor. 原因： 开关安装错误；电机短路；电机连接地线。

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解决方法： 检查开关的安装是否有错误；检查电机的状况

700145 \"Grease crossrail lubrication breaker off\" 横梁润滑空开跳闸 CAUSE : Incorrect setting of the switch；Short-circuit inside the unit

ACTION : Check setting of the switch；Check the status of the cooling unit. 原因： 开关安装错误；设备内部短路

解决方法： 检查开关的安装是否有错误；检查冷却设备的工作状况。

700148 \"Wheel unclamping pump breaker off\" 砂轮松卡泵空开跳闸 CAUSE : Incorrect setting of the switch；Short-circuit of the motor. Motor connected to ground.

ACTION : Check setting of the switch；Check the status of the motor. 原因： 开关安装错误；电机短路；电机连接地线。 解决方法： 检查开关的安装是否有错误；检查电机的状况 700149 \"I.a. 220v circuit tripped\" 220V电路跳闸故障 CAUSE : Incorrect setting of the switch；Short-circuit.

ACTION : Check setting of the switch； Check the status of the circuit. 原因： 开关安装错误；短路

解决方法： 检查开关的安装是否有错误；检查电路 700150 \"Crossrail released\" 横梁解锁

CAUSE : Gantry movement has been requested.

ACTION : The message will automatically disappear once crossrail is put in position. 原因： 激活横梁移动命令

解决方法： 当横梁处于预定位置后此信息会自动消失

700151 \"Universal dressing coolant pump breaker off\" 万能磨头修整冷却液泵空开跳闸

CAUSE : Incorrect setting of the switch；Short-circuit of the motor. Motor connected to ground.

ACTION : Check setting of the switch；Check the status of the motor. 原因： 开关安装错误；电机短路；电机连接地线。 解决方法： 检查开关的安装是否有错误；检查电机的状况

700152 \"Tangential head coolant pump breaker off\" 周边磨头冷却液泵故障空开跳闸

CAUSE : Incorrect setting of the switch；Short-circuit of the motor. Motor connected to ground.

ACTION : Check setting of the switch；Check the status of the motor. 原因： 开关安装错误；电机短路；电机连接地线。 解决方法： 检查开关的安装是否有错误；检查电机的状况

700153 \"Tangential dressing coolant pump breaker off\" 周边磨头修整冷却液泵空开跳闸

CAUSE : Incorrect setting of the switch；Short-circuit of the motor. Motor connected to ground.

ACTION : Check setting of the switch；Check the status of the motor. 原因： 开关安装错误；电机短路；电机连接地线。 解决方法： 检查开关的安装是否有错误；检查电机的状况

700154 \"Tangential guides grease pump breaker off\" 周边磨头润滑油泵空开跳闸 CAUSE : Incorrect setting of the switch；Short-circuit of the motor. Motor connected to ground.

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ACTION : Check setting of the switch；Check the status of the motor. 原因： 开关安装错误；电机短路；电机连接地线。 解决方法： 检查开关的安装是否有错误；检查电机的状况

700155 \"Universal guides grease pump breaker off\" 万能磨头润滑油泵空开跳闸 CAUSE : Incorrect setting of the switch；Short-circuit of the motor. Motor connected to ground.

ACTION : Check setting of the switchCheck the status of the motor. 原因： 开关安装错误；电机短路；电机连接地线。 解决方法： 检查开关的安装是否有错误；检查电机的状况

700156 \"Minimum level of crossrail de-blocking oil” 横梁解锁油油位下限 CAUSE : Oil has run out. ACTION : Restore oil level. 原因： 油被用光

解决方法： 补充油至规定油位

700157 \"Crossrail release temperature high\" 横梁释放解锁温度过高 CAUSE : The control sensor of the crossrail release unit has tripped. ACTION : Check for oil in the reservoir and correct functioning of the

pump stop pressure switch.

原因： 释放横梁的控制传感器故障

解决方法： 检查油箱油位、更正泵停止压力开关的功能

700158 \"Wheel guard rotation in course\" 加工过程中砂轮防护罩旋转 CAUSE : Rotation of the wheel protection guard in course.

ACTION : The message will be cleared on completion of rotation. 原因： 加工过程中砂轮防护罩旋转

解决方法： 当砂轮完全旋转起来时此信息会自动清除

700159 \"Clogged central Hawe filter” Hawe过滤器堵塞 CAUSE : The filter of the relative control unit is clogged. ACTION : Change filter.

原因： 相关控制设备的过滤器堵塞 解决方法： 更换过滤器

700160 \"Lack of crossrail lubrication\" 横梁润滑不充分 CAUSE : Crossrail slides lubrication is not sufficient.

ACTION : Check oil level and the pump and the measuring-device functioning. 原因： 横梁轨道润滑不充分

解决方法： 检查润滑油油位、检查油泵和相关测量设备的功能 700161 \"Cooling unit in alarm” 冷却设备报警

ACTION : Check alarm code directly on unit and consult relative manual. 解决方法： 直接在设备上检查报警原因、参考此设备说明书

700162 \"Wheel guard present limitswitch fault\" 砂轮防护罩限位开关故障 CAUSE : One of the two wheel guard present limitswitches is not working.

Replace the limitswitch as, if the second switch breaks, this could cause faults during the wheel change cycle

ACTION :Replace the faulty limitswitch.

原因： 砂轮防护罩的两个限位开关中的一个不工作。更换限位开关，如果第二个开关损坏，很可能是由于砂轮换向过程中引起的 解决方法： 更换有故障的限位开关

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